Motion Control – Closed-Loop Integrated Stepper Motors feature magnetic or absolute encoder feedback Available from Electromate!

Electromate offers JVL Closed Loop Integrated Steppers

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Vaughan, Ontario, Canada — Motion Control Components — JVL presents a new innovative closed-loop stepper motor technology for its NEMA 23 & 34 integrated stepper motor range from 0,1 to 12 Nm. JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control.

New Innovative Technology

JVL closed-loop integrated stepper motors, QuickStep®, provide higher torque, faster acceleration, torque control, stall free operation and quieter movements than traditional step motor systems. QuickStep do this with greater efficiency and less motor heating because motor phase current are regulated up and down according to need. Performance of JVL closed-loop steppers are similar to servo motors, but with higher torque and often without need of gearbox, resulting in a more inexpensive solution. Design safety factors have always been high for stepper motors to ensure stall-free operation – now with QuickStep closed-loop control design can be very close to the limit resulting in even lower costs. QuickStep is a true closed-loop control system that compensates step angle errors during a movement and correct errors within a full step. If load becomes too high speed is lowered and position errors will always stay within two full-steps. Smart digital design and very high update rates (36 MHz) means there is no need of any manual adjustment or setup. It works like a perfect stepper motor benefitting from the servo motor technology.

Advantages compared to open loop stepper motors

  • Position feedback and control
  • Fast and easy commissioning. No tuning needed
  • No stalling. No step losses at all
  • Torque control
  • Much faster positioning and more cycles per second
  • Increased efficiency and thereby much lower temperature
  • Shorter settling time
  • Controls higher inertias than open loop steppers
  • Higher load tolerance
  • More quiet operation (lower acoustic noise)
  • Longer lifetime due to lower temperature
  • Correct positioning without overshoot and oscillation

Advantages compared to servo motors

  • Very high Torque at low speed. Often 3-4 times higher in same motor flange size
  • Very high ratio-of-inertia, often up to 40:1
  • Faster commissioning. No tuning needed
  • Lower price. Same price as open loop steppers
  • Totally stiff at standstill. Full holding torque
  • Direct drive without gearbox (better and more precise torque control)
  • Correct positioning without overshoot
  • No oscillation
  • Very short settling time

Benefit in these application from closed-loop stepper motors

  • Multiple axis applications (RS485, CANopen)
  • Industrial Ethernet: Profinet, EtherNet/IP, EtherCAT, Powerlink, Modbus TCP, SERCOS III
  • Magnetic or Absolute Encoder Feedback
  • Positioning tasks with load changes
  • Applications that require quiet operation, short settling times and precision positioning

Applications include

  • Winding applications
  • Belt drives (start/stop, positioning)
  • Dosing pumps and filler systems
  • Semi-conductor mounting
  • Wafer production
  • Textile machines and industrial sewing machines
  • Robotics
  • Testing and inspection systems

More information on the JVL’s Closed-Loop Integrated Stepper Motors can be viewed at the links below-

NEMA 23 models

NEMA 34 models

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

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Blog: https://electromate.wordpress.com/

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For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

Motion Control – Four Axis Vacuum Compatible Gantry from H2W Technologies.

H2W Technologies Four-Axis-Vacuum-Compatible Gantry

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Santa Clarita, CA —– Motion Control — Fully vacuum compatible four axis positioning gantry (XYTZ). The XY axes are driven by brushless linear motor DR Positioning Stages. The Theta axis is a worm gear stage that is driven by a rotary stepper motor under closed loop control in conjunction with an arc-segmented linear encoder. The Z axis linear motion is achieved by using a voice coil positioning stage operating under closed loop position control. The four axes operate under synchronized position control in conjunction with a non-contact analog output position feedback device that is used to control the position with respect to a silicon wafer. The stage includes a fully integrated four axis electronics package that allow each axis to operate under closed loop control..

All components were selected for their low outgassing characteristics and the system was designed to fit within a customer designed vacuum chamber. This gantry was designed to perform secondary processing procedures on a silicon wafer while exposed to a vacuum.

Features:

  • Vacuum Compatible
  • Rotary axis is capable of full 360 degree rotation
  • Includes mounting holes for payload
  • Payload up to 10 lbs (4.4 kg)
  • Small footprint
  • Coordinated four axis control
Multi-Axis Stage
Product Details (PDF) PDF Tag
XY Horizontal Axis (Brushless Linear Motor Stage)
Motor P/N
Stroke 6.2 in 157.48 mm
Encoder Resolution 0.2 micron
Force @ 100% Duty 20.6 lbs 91.6 N
Force @ 10% Duty 61.8 lbs 274.8 N
Vertical Axis (Voice Coil Motor Stage)
Motor P/N NCC10-30-108-1H 
Stroke 1 in 25.4 mm
Encoder Resolution 0.2 micron
Force @ 100% Duty 10.8 lbs 48 N
Force @ 10% Duty 32.4 lbs 144 N
Rotary Axis (Rotary Stage)
Motor P/N N/A
Stroke +-10 degrees +-0.17 rads
Encoder Resolution 0.29 arc-seconds
Force 1416 oz-in 10 N-m

YouTube Video

https://www.youtube.com/watch?time_continue=8&v=MFLkSiqwSJI

About H2W Technologies, Inc.

H2W Technologies, Inc. is dedicated to the design and manufacture of linear and rotary motion products that are used in the motion control industry. The complete line of linear electric motors includes: Single and dual axis linear steppers, DC brush and brushless linear motors, voice coil actuators, and AC induction motors. Also offered is a complete line of ball screw, lead screw and belt driven positioning stages.

Other motion control products include: Limited angle torque motors for compact, limited angular excursion rotary servo applications, 3 phase brushless rotary servo motors with matching digital servo amplifiers and permanent magnet linear brakes for fail-safe, zero power braking for baggage handling and people moving applications as well as amusement park rides.

With over 75 years combined experience in the linear and rotary motion field, the H2W Technologies team of engineers offers the optimal solution to the most demanding motion control, requirements.

For additional information contact Mark Wilson at H2W Technologies, 26380 Ferry Ct, Santa Clarita, CA 91350; Tel: 888-702-0540, Fax: 661-251-2067, E-Mail: info@h2wtech.com or visit the website at http://www.h2wtech.com

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Motion Control Catalog – Rolled Ball Screws

Rolled Ball Screws

from Steinmeyer –

 

 

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