Category Archives: Custom Components
High Performance Ultra Compact Stepper Motor Positioning Stage From Equipment Solutions!
Motion Control – Miniature Positioning Stage!
Forestville, CA, – — The motion control SMS12 Linear Stepper Motor stage is an ultra compact stage that provides up to 12 millimeters of linear motion. This stage offers near sub-micron resolution with the ability to accelerate a small load at 2G’s. A non-contact home sensor provides a reference position with repeatability of a couple microns. It was specifically developed for optical applications requiring both high precision and modest-speed positioning over a short to medium stroke.
How Would You Position Components Of An Experimental Reactor Vessel Weighing 33 Tons?
Motion Control – Linear Motion Application
Easily … … Using Custom made LM76 Jet Rail Bearings and Shafting!
When a privately funded research company was ready to move from their original Proof of Concept to a sustainable fusion reactor to produce clean sustainable energy, they realized that extremely heavy components would need to be assembled and disassembled and reassembled again for design modifications and maintenance. The completed assembly would be the length of two buses and easy alignment of the individual components would be critical.
The main reactor, the fusion containment chamber that is capable of containing a plasma medium of 10 to 15 million degrees is made of non-magnetic stainless steel as are many of the components. The Plasma Medium could be described as a football shaped blob about 1 meter in diameter by 2 meters long. The plasma medium is injected from each end of the reactor assembly by Plasma Guns.
Motion Control – The Mars helicopter continues to makes history – with maxon’s precision motors!
Motion Control – Mars helicopter has maxon’s motors!
Space fans are thrilled: NASA’s Ingenuity helicopter has successfully completed its pioneering flight on Mars. This is the first time in the history of powered, unmanned spaceflight that a device has flown in a controlled manner on another planet.
Taunton, MA — Motion Control Products – A short flight for “Ingenuity,” but a big success for unmanned space flight. NASA’s Mars helicopter flew over the surface of the Red Planet for about 40 seconds on Monday, April 19th and landed back on four legs. From NASA’s perspective, this is a historic event similar to the Wright brothers’ first controlled flight in 1903.
With the Mars helicopter, the concept of powered, unmanned, and autonomous flights on foreign planets is being tested. This is comparable to the first Mars rover “Sojourner”, which paved the way for scientific follow-up missions such as “Curiosity” and currently “Perseverance”. “Ingenuity” is about to complete several flights over a period of 30 days, each lasting up to 90 seconds and reaching a maximum altitude of five meters.
Motion Control – Low Profile XYZ Force Positioning System from H2W Technologies!
Motion Control – Low Profile XYZ Positioning Stage
Santa Clarita, CA —– Motion Control – This compact closed loop system was designed to satisfy the customers dual feedback requirements. This allows for simultaneous position and force monitoring which can adjust accordingly in three axis of motion (XYZ). It was designed to operate in an inverted orientation. This low profile XYZ-Force positioning stage design is comprised of a SRS-002-003/002-003-01-XY single rail positioning stage (horizontal XY-axis) with a mounted VMS06-008-LB-01 voice coil positioning stage (vertical Z-axis).
Motion Control -What To Consider When Specifying A Linear Slide
Motion Control – Tutorial
Considerations when specifying a linear slide for a new or existing application.
By Mike Quinn • LM76
When a design engineer has fully defined a linear-motion application’s requirements regarding travel length, speed, force, and accuracy as well as repeatability, the next question to answer is this:
Does an off-the-shelf linear slide (or a stock linear slide from a catalog) fully satisfy the application?
Off-the-shelf linear slides are advantageous for their quick delivery and lower cost than that of custom components. No wonder most linear-motion designs do in fact employ off-the-shelf linear slides from various component and system suppliers.
Motion Control – New from MAXON, Miniaturized Controller the EPOS4 Micro 24/5 CAN!
Motion Control – Miniaturized Controller
Taunton, MA — Motion Control Products – Maxon is launching a new, miniaturized controller with a size of only 32 mm x 22 mm as part of its successful line of positioning controllers. The attractive price-performance ratio, with a functionality that’s virtually identical to the larger units, addresses cost-sensitive single- and multi-axis applications.
The functionality, operation, software, and accessories of the new controller are derived almost directly from the existing products in the EPOS4 range.
Motion Control – Low Profile XY Brushless Linear Motor Positioning Stage from H2W Technologies
Motion Control – Low Profile XY Linear Motor Positioning Stage
Santa Clarita, CA —– Motion Control – The SRS-004-006/004-003-01-XY is a low profile XY single rail positioning stage that uses brushless linear motors to generate a continuous/peak force of 6.2 lbs [27.8 N]/18.7 lbs [83.3 N] (bottom axis), 3.1 lbs [13.8 N]/9.4 lbs [41.8 N] (top axis), with a total stroke length of 4.3 in [109 mm] (bottom axis), 4.3 in [109 mm] (top axis). The top axis is able to directly mount to the moving bottom axis motor. This helps reduce the overall height and moving mass of the system.
Motion Control – Maxon’s trade show experience goes virtual!
Motion Control – Virtual Trade Show!
Taunton, MA — Motion Control Products – This year, the COVID-19 pandemic has led to the cancellation of nearly all trade shows. Despite this, maxon is offering a digital trade show experience to all of its customers and anyone who’s interested in learning about the latest in drive technology. Visitors to maxon’s virtual booth will discover the benefits of our latest products such as the MiniMACS6 master controller, learn about high torque brushless DC motors as well as flat motors for robotics, and get to know the Mars rover. Visit virtualbooth.maxongroup.com and contact us to get your ideas moving.
Motion Control – Two Axis X-Theta Positioning System from H2W Technologies
Motion Control – Two Axis X-Theta Positioning System
Santa Clarita, CA —– Motion Control – The SRT-030/360-026-01 is a two axis X-Theta positioning system ideal for precision motion control applications that require coordinated linear and rotary positioning. The 2 axis system consists of a rotary DC servo motor with encoder mounted to a moving brushless linear motor driven positioning stage.
The linear axis uses an H2W brushless linear motor BLDM-C08 to generate a continuous force of 26 lb [115.5 N] and a peak force of 78 lb [347 N] with a stroke length of 30 in [768 mm].
Motion Control – Maxon precision motors Go to Mars AGAIN!
Motion Control – Maxon motors on Mars!
Taunton, MA — Motion Control Products – NASA’s Perseverance rover landed on Mars on February 18th. Was there once life on Mars? This is the question that one of the most complex robotic systems ever built by humankind has set out to answer. Several of maxon’s electric drives are used for handling the soil samples—and to control the first Mars helicopter.
Will NASA, the US space agency, successfully land a fifth rover on Mars, allowing it to start its series of missions to bring Mars soil samples back to Earth? The rover named Perseverance will enter the atmosphere of the Red Planet on February 18th—after traveling a distance of more than 470 million kilometers.
If everything goes according to plan, Perseverance will land in the Jezero Crater, which was once filled with water, to search for traces of earlier life. The rover looks a lot like its predecessor Curiosity, but it is equipped with more sophisticated measuring instruments and systems. One of its tasks will be to take up to 30 soil samples, place each of these in separate containers, seal them and place them on the surface of Mars for retrieval and return to Earth by later missions in which maxon will also be involved. This “Mars Sample Return” project is by far the most complex series of missions in the history of unmanned space exploration.
NASA’s Jet Propulsion Laboratory (JPL) is responsible for Perseverance and is counting on technology from maxon to handle the samples. There are ten electric drives in the rover. These are responsible for moving the robotic arm that navigates the samples from one station to the next. Additionally, the motors are used for sealing the containers and placing them on the surface of Mars.
Drives responsible for mission-critical tasks
Just like the more than 100 existing maxon drives that have been reliably performing their duties on Mars, the motors for Perseverance are based on standard catalog products: specifically, nine brushless DC motors, the EC 32 flat and one of the EC 20 flat motors combined with a GP 22 UP planetary gearhead.
The engineers at maxon closely collaborated with the specialists at JPL for several years to modify and extensively test the drives. The robotic arm on which the BLDC motors are mounted as well as the gripper are critical to the application and the success of the mission.
maxon is also on board the first Mars helicopter
A drone helicopter called Ingenuity is attached to the underside of the rover. Ingenuity is destined to perform the first ever flights on Mars in the history of space exploration. It is solar powered and weighs only 1.8 kilograms. Six brushed maxon DCX motors with a diameter of 10 millimeters control the tilt of the rotor blades, which determines the direction of flight. The drives feature high energy efficiency, are dynamic and very light. “In the development phase, we performed extensive tests to make sure that the motors will work as intended under the extreme conditions on Mars,” says Florbela Costa, project manager for this helicopter at maxon.
With this experiment, NASA wants to test the concept for future drone flights. Flying on Mars is a challenge. The atmosphere is extremely thin, roughly comparable to the conditions on Earth at an altitude of 30 kilometers. The first drone flights are scheduled for May. Space applications only constitute a small portion of maxon’s orders, but the high requirements push maxon to the next level. This is evident in the increased quality standards, as well as new testing methods and processes, which in turn also benefit customers in other areas, such as medical technology. “Apart from this, such space missions are simply incredibly fascinating,” says Eugen Elmiger, CEO of the maxon Group. “Time and time again, I feel honored and proud that our drives are used in these technically groundbreaking Mars missions.”
For additional information Go to:
NASA Pererverance Lander and Helicopter
Five Challanges Electric Motors Most Overcome on Mars
Notes on Photographs
The Perseverance rover and the Mars helicopter Ingenuity. © NASA/JPL-Caltech The Perseverance rover and the Mars helicopter Ingenuity. © NASA/JPL-Caltech
The robotic arm moves the soil samples to the volume assessment and scanning stations, then to the sealing station, and finally into temporary storage—all autonomously. © NASA/JPL-Caltech
The robotic arm moves the soil samples to the volume assessment and scanning stations, then to the sealing station, and finally into temporary storage—all autonomously. © NASA/JPL-Caltech
Left: The modified EC 32 flat drive. Nine of these drives are used in the Perseverance rover. Center: The EC 20 flat with GP 22 UP gearhead. Right: DCX 10 motors move the swashplate, which in turn controls the tilt of the rotor blades of the Mars helicopter. Image credits: maxon
Left: The modified EC 32 flat drive. Nine of these drives are used in the Perseverance rover. Center: The EC 20 flat with GP 22 UP gearhead. Right: DCX 10 motors move the swashplate, which in turn controls the tilt of the rotor blades of the Mars helicopter.
The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.
The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.
About Maxon
The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.
Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com
This year, the COVID-19 pandemic has led to the cancellation of nearly all trade shows. Despite this, maxon is offering a digital trade show experience to all of its customers and anyone who’s interested in learning about the latest in drive technology. Visitors to maxon’s virtual booth will discover the benefits of our latest products such as the MiniMACS6 master controller, learn about high torque brushless DC motors as well as flat motors for robotics, and get to know the Mars rover. Visit virtualbooth.maxongroup.com and contact us to get your ideas moving.
If you prefer watching an entertaining video introducing all the latest products maxon brought to the market this year, you will find it here: https://youtu.be/Jtw7Hwxbdr4 a> Have fun watching! For more information please contact us at info.us@maxongroup.com or 508-677-0520.
Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
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Motion Control – Maxon drives are on the Red Planet with NASA’s Perseverance Rover!
Motion Control – Application – Maxon drives on the Red Planet!
In July, NASA sent its fifth rover to Mars. Its main mission is to collect soil samples that will be analyzed on Earth at a later time. The rover also carried a helicopter that is performing flights on the Red Planet. maxon’s precision DC and BLDC motors are used for numerous mission-critical tasks.
Taunton, MA — Motion Control Products & Application – maxon drive systems are very familiar with Mars. Our drives have been used in virtually every successful robotic mission over the last three decades. There are now more than 100 of them on the Red Planet and there are likely to be more soon. The launch window for NASA’s next mission opens on July 22nd. An Atlas V rocket will launch the new Perseverance rover on its way to Mars, where it will be searching for signs of previous life on the planet. Its most important job is to take multiple soil samples, seal them in containers and deposit them on the surface of Mars so that a future mission can return them to Earth. Several maxon motors will be used to handle the samples inside the rover. For example, maxon DC motors are installed in the robotic arm, which moves the samples from station to station. Maxon motors will also be used for sealing and depositing the sample containers.
NASA’s Jet Propulsion Laboratory (JPL), is carrying out the mission, and have asked maxon to produce 10 drives for the rover. As with almost all previous Mars missions, these drives are based on standard products from maxon’s catalog with modifications. For the first time, NASA is using brushless DC motors, including: nine EC 32 flat and one EC 20 flat in combination with a GP 22 UP planetary gearhead. Working closely with JPL specialists, maxon engineers developed the drives over several years and tested them thoroughly to achieve the highest standards of quality. “We’ve learned a lot from this exciting project,” says Robin Phillips, head of the maxon SpaceLab. “We now have very broad expertise in space applications and have established quality assurance processes that meet the expectations of the industry. Customers from other industries such as the medical sector, where requirements are often similar, can also benefit from this know-how.” Space missions place the highest demands on drive systems. This includes vibrations during the rocket launch, vacuum during the journey, impacts on landing, and the harsh conditions on the surface of Mars, where temperatures fluctuate between -125 and +20 degrees Celsius and dust penetrates everywhere
Maxon DC motors control the Mars helicopter.
The Perseverance rover is expected to land on Mars on February 18, 2021 – but it won’t be alone. A drone helicopter called Ingenuity will be attached to the underside of the rover. It weighs 1.8 kilograms, is solar powered and will perform several short flights, as well as take aerial images. The main goal of this experiment is to test the concept for further drones of this kind. maxon has six brushed DCX motors with a diameter of 10 millimeters controlling the tilt of the rotor blades and the direction of flight. The drives are very light, dynamic and highly energy-efficient. These properties are crucial, because every gram counts on the Mars helicopter. Flying on Mars is not easy. The atmosphere is extremely thin, roughly comparable to the conditions on Earth at an altitude of 30 kilometers. The drone helicopter has flown in a simulated test environment in the JPL laboratory. Whether it will lift off on Mars remains to be seen. First, other obstacles, such as the rocket launch, must be successful. “We hope that everything goes well and that we’ll soon see our drives in action on Mars,” says maxon CEO Eugen Elmiger. “We’re all keeping our fingers crossed.”
For additional information, please contact us at info.us@maxongroup.com or 508-677-0520.
About Maxon
maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com/maxon/view/content/index
Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
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Request 2020/2021 Maxon Catalog
Motion Control – Case Study: Custom Linear Modules – Lithography Masking!
Motion Control – Custom Linear Modules
Woburn, MA –Motion Control Components Ball Screws – Case Study –
Multi-Axis Motion for Lithography Masking
Challenge
A leading supplier of laser processing equipment to the semiconductor industry wanted a next generation masking system for extreme UV lithography. The customer approached Steinmeyer with a demanding set of requirements. The motion system needed flexibility to provide fine adjustment during processing and coarse movement into a service position outside the optical path. Travel of 160mm was required in the horizontal axis and 50mm in the vertical axis, with speeds up to 50mm/sec and repeatability of better than 2 microns. The mask also needed to tilt as much as 1.5 degrees around the optical axis. Finally, the dry nitrogen atmosphere and strict boundaries on contamination levels made the choice of materials and lubricants challenging.
Steinmeyer Mechatronik, a division of Steinmeyer, designed an innovative multi-drive configuration. It features stainless steel, 12 x 5 preloaded ball screws. Two vertical drives enable both translation and tilt. A stage supporting both vertical drives moves the mask horizontally. The mask frame with the associated pivot points are magnetically preloaded, which enables easy service plus backlash-free tilt. Further, the motor encoder assembly is easily detachable for quick servicing.
Special design elements regarding coatings and ball screw lubricants were also incorporated to address demands unique to this application. An eUV absorbent coating was applied on all internal surfaces to minimize signal scattering. Also, a highly specialized lubricant was selected. This PFPE oil is chemically stable under eUV exposure while exhibiting extremely low outgassing. It is also thermally stable, nonflammable, and insoluble in water, acids, bases, and most organic solvents.
To Download a PDF of this Case Study Go To – https://ballscrew-tech.com/2019/06/27/case-study-multi-axis-motion-challenge-solved-by-innovative-ball-screw-design/
The Result
The customer completed the full acceptance testing of the system. They are thrilled by the combination of coarse and fine movement in one mechanism. Plus, the system greatly speeds their process of mask testing.
About Steinmeyer
Steinmeyer is the world’s longest continuously-operating manufacturer of commercial ball screws. In the realm of linear motion control, our company has become synonymous with precision, innovation, and exacting standards of quality.
Steinmeyer’s extensive product line is used widely in drive systems for industrial machines as well as precision positioning in optical instruments, medical devices, and other mechatronic applications.
Contact Steinmeyer for further information on their extensive product portfolio:
781-273-6220
Visit steinmeyer.com/
Steinmeyer Ball Screw Resource Center
Other Interesting Case Studies from Steinmeyer:
For the Case Study “Wearable Pumps” CLICK HERE
For the Case Study “Pipetting” CLICK HERE
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Motion Control – Linear Stage Features Sub-micron Positioning, 10 mm Clear Aperture, and High Accelation!
Motion Control – Miniature Stage
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Forestville, CA – Motion Control – Equipment Solutions’ Series of VCS-10 Voice Coil Stages feature: Sub-micron positioning, high acceleration, digital and/or analog position sensors, and are available with a 10 mm clear aperture! These high acceleration stages (50 G’s no load), have 10 mm of linear motion and < 3 millisecond step response time. The customizable VCS-10 Series of linear position stages are ideal for high speed, high precision optical and laser focusing applications in: Medical, semiconductor inspection and manufacturing, scanning microscopy, and micro machining/manufacturing.
The VCS-1010D motion control linear position stage (pictured) features a 10 mm clear aperture and a 1 μm resolution digital position sensor, with differential quadrature outputs and a center index pulse. The highly responsive, frictionless voice coil motor has been optimized to keep the moving mass as low as possible for the fastest response times, and it has the lowest electrical noise of any motor type.
These compact 76 X 41 X 38 millimeter motion control stages weigh only 255 grams and can be operated horizontally or vertically. Multiple sets of mounting holes allow for easy integration into new or existing applications. These versatile VCS-10 linear positioning stages can be custom configured to meet the users requirements. As an example, is the custom VCS-1010D (pictured right) with a 6mm lens and manual cross-axis adjustments.
Equipment Solutions is a leading authority in the field of voice coil motion control. Recognizing that exceptional performance can only be achieved through a system level approach, ESI also has extensive servo electronics expertise. Equipment Solutions motors and actuators are used in markets ranging from applications where our actuators delicately guide a laser beam over an eye as part of a vision enhancement procedure to military hardware that is battlefield certified, and everything in between.
With a time-to-market as short as four weeks, Equipment Solutions has maintained innovative, high quality products. Equipment Solutions, never loses sight of the value of listening very carefully to client input, nurturing a cooperative working relationship, understanding the big picture but never losing sight of the small details that describe it, and perhaps most importantly, following through with after delivery support.
For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com
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Motion Control – COVID-19 … Important Information for Ventilator Manufacturers!
Motion Control – ATTENTION – Ventilator Manufacturers!
Vaughan, Ontario, Canada — Motion Control Components — COVID-19 has caused a significant shortage of ventilators for the most seriously ill patients. We are facing a global shortage of equipment and have precious little time to respond.
Electromate is a mechanical ventilator component supplier and works with a number of manufacturing partners that supply crucial components needed to build more ventilators.
These include:
- HMI’s
- Linear guides
- Linear actuators
- Screw assemblies
- Compact gearboxes
- High efficiency servo & stepper motors
- Programmable motion controllers and drives
Our team of motion design experts are located all across Canada and are available right now to help you with any electro-mechanical ventilator design. If you are working on a ventilator involving rotary, linear, or any other motion, we will provide immediate help with electro-mechanical engineering and component sourcing. Contact us today.
We are already working with ventilator and respirator companies and encourage any other businesses working on COVID-19 solutions to reach out to us.
All inquiries regarding ventilator components or any other equipment to help battle COVID-19 are given utmost priority. We can help to optimize your design quickly and provide fast turnaround proposals as requested. Additionally, we are able to meet high production demands in a very short time by utlilizing ‘Medical Fast Track Programs’ -info.us@maxongroup.com from maxon, and other vendors.
Many of the products we sell to the medical technology sector have ISO 13485 certification. This certification confirms that these products adhere to the fundamental requirements of medical technology and that all processes and procedures are documented, thereby guaranteeing traceability.
In addition to helping with the design and acquisition of critical components used in ventilators and respirators, we also want to make you aware of initiatives that you may be able to utilize. Please read below to learn more about these programs and how you can assist with the COVID-19 cause.
CODE LIFE VENTILATOR CHALLANGE
The Montreal General Hospital Foundation, in collaboration with the Research Institute of the McGill University Health Centre (RI-MUHC), is launching a global innovation challenge, backed by a prize of $200,000 CAD. They are calling for teams to design a simple, low-cost, easy-to-manufacture and easy-to-maintain ventilator which could be deployed anywhere needed to save lives.
To learn more, please visit https://www.mghfoundation.com/en/news/code-life-ventilator-challenge/
MIT EMERGENCY VENTILATOR (E-VENT) PROJECT COPY
MIT has launched an emergency research project with a team of Engineers and American clinicians to address the question:
Is it possible to safely ventilate a COVID-19 patient by automatically actuating a manual resuscitator?
Their process in approaching this question is to first identify the minimum requirements for a low-cost ventilator, based on the collective wisdom of many clinicians, design against these requirements, conduct immediate testing, report the results, iterate and facilitate discussion.
To learn more, please visit https://e-vent.mit.edu/
About Electromate:
Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.
More on Electromate can be found at
Website: http://www.electromate.com
LinkedIn: https://www.linkedin.com/company-beta/209277/
Twitter: https://twitter.com/Electromate
Facebook: https://www.facebook.com/electromateindustrial/
Blog: https://electromate.wordpress.com/
For more information on the “Best Place to Work”CLICK HERE!
To view Electromate’s new corporate video CLICK HERE
For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com
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Motion Control – Use FDA Compliant Off-the-Shelf Linear Motion Components!
Motion Control – FDA Compliant Components
To: OEMs “Tooling Up” for Urgently Needed Medical Products! Use FDA Compliant Off-the-Shelf Linear Motion Components!
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E. Longmeadow, MA — Motion Control Components – Linear Motion – In dealing with the COVID-19 pandemic many companies have volunteered or been requested to produce urgently needed medical products such as: Masks, gowns, and ventilators. “Tooling Up” quickly to produce medical grade products for some companies can bring challenges. In addition to needing FDA compliant materials that will be used in the actual masks, gowns, and ventilators, the tooling used to manufacture these products may also need to meet FDA compliance standards. Depending on the product being manufactured, the tooling may need to be: Washed down using caustic chemicals, cleaned with high pressure steam, or sterilized with high Intensity Ultra Violet light or radiation.
Ordering custom FDA compliant linear motion slides and XYZ stages can result in long delays. As an alternative, many companies have linear motion slides in stock for immediate delivery, however, they may not be FDA compliant. In many cases it is the bearings that are not in compliance. LM76 manufactures several types of FDA compliant linear bearings and pillow blocks that are drop-in-replacements for existing bearings. FDA compliant bearings and pillow blocks from LM76 will not trap contaminating debris and can be thoroughly sanitized following Sanitation StandardOperating Procedures (SSOPs). SSOPs are detailed schedules and procedures specifying what to clean, how to clean, how often to clean, and the record keeping used for monitoring.
A helpful component selection guide from LM76, “Linear Bearings, 6 Simple Steps – FDA Compliance, Wash Down Compliance,” details the linear motion components available from LM76 that are FDA/UDSA/3A-Dairy compliant. Included are: Foodstream electroless nickel plated pillow blocks, PTFE lined stainless steel bearings, ceramic coated linear bearings, self-aligning corrosion resistant linear ball bearings, and Thomson® Super SmartTM corrosion resistant, self-aligning, high load linear ball bearings, and solid ETX pillow block/bearings. Shafting to compliment the type of bearing selected includes: Class L Stainless 303/304/316, 440C case hardened stainless, Rc 60 case hardened steel with an Armoloy coating and also Rc78 Class L for enhanced hardness and wear resistance. End blocks and shaft supports that have a ceramic or electroless nickel coating are also available, as well as new ETX Scraper Seals that prevents intrusion of contaminates adding another line of defense.
LM76 also designs and custom builds linear slides from Stainless Steel and other FDA wash down compliant materials.
About LM76
Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.
For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com
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Motion Control – Custom Linear Mechanisms
Motion Control – Custom Linear Mechanisms
Custom Linear Mechanisms from Steinmeyer …
Welcome to Where Precision Is. You Can Turn to Steinmeyer for Design and Assembly of Custom Linear Mechanisms for your Precision Positioning Systems
Modern mechatronic systems consist of numerous precision components that must be assembled in complex configurations. Here, every detail counts.Steinmeyer Mechatronik, a division of August Steinmeyer GmbH, offers design and assembly services for a variety of demanding applications.We have deep experience in medical devices, laboratory instrumentation, optical inspection & semiconductor positioning. Our engineers can implement your finished design or optimize your concept.
For Example …
Highly Stiff Linear Axis for Optics
Construction of a flying telescope
The Max Planck Institute has built a helium-balloon borne telescope in the Sunrise project. This telescope hung from the balloon by means of a rope and ascended to heights of up to 24000m. The atmosphere is very thin at this altitude, and the conditions are similar to those in space. Such a balloon mission, however, costs only a fraction of a rocket launch with a conventional satellite, and represents an interesting alternative to space travel. Since the telescope hangs only on a rope, it bends due to gravity. Spherical mirrors were used, so that the bend of the optics could be compensated by simply shifting the optical components. The correction movements were achieved by the positioning systems shown here.
System with short strokes and excenter drive
The so-called M3 mechanism adjusts the tertiary mirror in the longitudinal direction and consists of a conventional carriage system and ball screw drive. For the M2 positioning system, which adjusts the secondary mirror in three translational degrees of freedom, a very short-stroke system based on an excenter drive was developed. Both positioning systems are driven by high-transmission miniature stepper motors with additional encoder feedback.
Trust Steinmeyer With Linear Mechanism Solutions:
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- We can assemble custom linear mechanisms of all sizes – from miniature actuators using 3 mm linear rails, to 3 m long lifting mechanisms.
- As an added value, our engineers will offer innovative ideas for optimizing your design.
- We can quote a completely assembled module, including sourcing of key components!
- We offer our customers the advantage of a close working relationship, enabling us to provide you with the best possible solution to meet your needs.
Contact Person for Custom Linear Modules
Bruce Gretz
Phone: 781-273-6220
Bruce Gretz bruce.gretz@steinmeyer.com
About Steinmeyer
In the realm of linear motion control, Steinmeyer is synonymous with precision, innovation, and exacting standards of quality. We are the world’s longest continuously-operating manufacturer of commercial ball screws, our main product line. As an added value, we offer customized linear modules from our highly innovative and experienced Mechatronik division. Designed and manufactured in Germany, our products are used globally in precision positioning for medical devices, lab instruments, and other mechatronic applications. Steinmeyer engineers will work closely with you to customize our offering to deliver a solution that meets your technical requirements and budget.
For further information on Steinmeyer our extensive product portfolio, call 1-781-273-6220 or visit Steinmeyer at: www.steinmeyer.com
For other Motion Control Components, Applications, and Technology from Steinmeyer visit: http://Automation-Blogger.com
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Motion Control – Custom Linear Mechanisms
Custom Linear Mechanisms from Steinmeyer …
Welcome to Where Precision Is. You Can Turn to Steinmeyer for Design and Assembly of Custom Linear Mechanisms for your Precision Positioning Systems
Modern mechatronic systems consist of numerous precision components that must be assembled in complex configurations. Here, every detail counts.Steinmeyer Mechatronik, a division of August Steinmeyer GmbH, offers design and assembly services for a variety of demanding applications.We have deep experience in medical devices, laboratory instrumentation, optical inspection & semiconductor positioning. Our engineers can implement your finished design or optimize your concept.
For Example …
Linear Stage with Foldback Drive
Drive relocated to the rear
The task of this customer-specific OEM development was to create a travel path of 150 mm in 250 mm installation space, in which the load is wider than long. The available installation space had to be completely filled with an aluminum base body in order to achieve the necessary rigidity.
Integrated ball screw with synchronous belt
The ball screw was integrated between the base body and the moving carriage plate. It was also moved downwards via a pair of synchronized pulleys with synchronous belts. The transmission error of this additional transmission element could be minimized by optimally adjusting the pre-stress, thereby resulting in only a slight increase in repeatability errors. A compromise also had to be reached on the guiding system with regard to the guiding relationship. The lateral distance between the carriages had to be greater than the distance between the carriages in the direction of travel. Less stringent requirements for straightness made that acceptable.
Trust Steinmeyer With Linear Mechanism Solutions:
-
- We can assemble custom linear mechanisms of all sizes – from miniature actuators using 3 mm linear rails, to 3 m long lifting mechanisms.
- As an added value, our engineers will offer innovative ideas for optimizing your design.
- We can quote a completely assembled module, including sourcing of key components!
- We offer our customers the advantage of a close working relationship, enabling us to provide you with the best possible solution to meet your needs.
Contact Person for Custom Linear Modules
Bruce Gretz
Phone: 781-273-6220
Bruce Gretz bruce.gretz@steinmeyer.com
About Steinmeyer
In the realm of linear motion control, Steinmeyer is synonymous with precision, innovation, and exacting standards of quality. We are the world’s longest continuously-operating manufacturer of commercial ball screws, our main product line. As an added value, we offer customized linear modules from our highly innovative and experienced Mechatronik division. Designed and manufactured in Germany, our products are used globally in precision positioning for medical devices, lab instruments, and other mechatronic applications. Steinmeyer engineers will work closely with you to customize our offering to deliver a solution that meets your technical requirements and budget.
For further information on Steinmeyer’s extensive product portfolio, call 1-781-273-6220 or visit Steinmeyer at: www.steinmeyer.com
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The Engineering Edge – Special Machined Linear Shafting
Got a special machined-to-print linear shaft…call a special supplier. Oh, we have all the standard stuff too! Call me at 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com!
About LM76 and “The Engineering Edge”
Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.
When others think catalog … … LM76 thinks solution!
For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com
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