Category Archives: Gear Heads – Planetary

Motion Control – Need help coupling two parallel shafts? We offer a full family of Power-On Clutches!

Motion Control – Power-On Clutches!

motion control - clutches

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Vaughan, Ontario, Canada — Motion Control Components — Power-on Clutches are used to couple two parallel shafts. The armature hub assembly is mounted to the same shaft as the rotor assembly. The armature hub accommodates a pulley, gear, sprocket, etc., to transmit torque to the second shaft. The field assembly is mounted on the shaft and retained by a loose-fitting pin or bracket through the anti-rotation tab.

Motion Control – The Mars helicopter continues to makes history – with maxon’s precision motors!

Motion Control – Mars helicopter has maxon’s motors!

Space fans are thrilled: NASA’s Ingenuity helicopter has successfully completed its pioneering flight on Mars. This is the first time in the history of powered, unmanned spaceflight that a device has flown in a controlled manner on another planet.

motion control - mars helicopter


motion control - maxonTaunton, MA — Motion Control Products – A short flight for “Ingenuity,” but a big success for unmanned space flight. NASA’s Mars helicopter flew over the surface of the Red Planet for about 40 seconds on Monday, April 19th and landed back on four legs. From NASA’s perspective, this is a historic event similar to the Wright brothers’ first controlled flight in 1903.

With the Mars helicopter, the concept of powered, unmanned, and autonomous flights on foreign planets is being tested. This is comparable to the first Mars rover “Sojourner”, which paved the way for scientific follow-up missions such as “Curiosity” and currently “Perseverance”. “Ingenuity” is about to complete several flights over a period of 30 days, each lasting up to 90 seconds and reaching a maximum altitude of five meters.

Motion Control – Electromate Recognized with 2021 AHTD Foundation Award!

Motion Control – Electromate 2021 AHTD Foundation Award!

motion control - electromate components


motion control - electromateToronto, Ontario – June 18, 2021 – Electromate received a Foundation Award from the Association for High Technology Distribution (AHTD), recognizing the company’s 25 years of membership and support. This is the first year the Award has been given, honoring a small group of members out of approximately 300 automation solution providers and manufacturers.

The AHTD is dedicated to maximizing the productivity, growth, and enterprise opportunities of its high-tech automation solution provider and manufacturer members. These goals align with Electromate’s commitment to driving innovation, identifying emerging technologies and products, promoting the education of automation and motion control, and fostering its relationships with industry peers.

Motion Control – 5 challenges an electric motor has to overcome on Mars

Motion Control – Electric motors on Mars

Outer space is unforgiving. This is why precision drives embarking on a trip to other planets need to meet extremely high-quality standards.

motion control - motor for mars

motion control - maxon

 

Taunton, MA — Motion Control Products – Every Mars drive from maxon is based on a catalog product and is modified for the specific mission. That’s because the DC motors, gearheads, and encoders face brutal conditions during liftoff, the long journey through space, and the mission on the Red Planet. In this blog, I will talk about the properties a drive needs to have to qualify for a journey to Mars.

Motion Control Application – Congratulations to Emirates Team New Zealand – Winner of the 36th America’s Cup!

Motion Control Application – Motors

They have gone and done it again. Emirates Team New Zealand have retained the America’s Cup over the Italian Challenger Luna Rossa Prada Pirelli.

motion contyrol - motor application


motion control - maxonTaunton, MA — Motion Control Products – maxon Group extend their heartfelt congratulations to Emirates Team New Zealand. In the historical 36th America’s Cup that endured extra challenges including Covid-19, race cancellations and delays meaning interruptions and last-minute tactical changes, the Kiwis have retained the oldest trophy in international sporting history.

Motion Control – Harmonic Drive Releases New HPN-RA Harmonic Planetary Right Angle Value Series Gearhead available from Electromate!

Motion Control – Harmonic Drive Right Angle Series Gearheads

motion control - harmonic drive

 


motion control - electromate logoVaughan, Ontario, Canada — Motion Control Components — The popular HPN Harmonic Planetary® value series from Harmonic Drive LLC is now available in a right angle configuration. The HPN-RA provides a low cost solution without the need to compromise on quality or performance.

The HPN-RA Series features helical gears for High –Torque, quiet performance and long life. Backlash of <6 arc minutes (for single stage) is maintained for the life of the gear. Large radial ball bearings support the output shaft for high load capacity. HPN-RA Harmonic Planetary® gears are available with a smooth output shaft or a shaft with a key and tapped center hole.

The HPN-RA gearheads are available with short lead times and are designed to couple to any servo or stepper motor with our Quick Connect® mounting system.

Features include:

  • Spiral bevel right angle gear set with planetary output
  • Helical Gearing
  • Available in 5 Frame Sizes • Peak torque: 9Nm to 752Nm
  • Ratios, 3:1 to 50:1
  • High Efficiency • Backlash <6 arc-min (single stage) ,<9 arc-min (two stage)
  • Grease lubricated for life
  • Competitive price levels with short lead times
  • Shaft output available with key and center tapped hole or with center tapped hole

Information on the HPN-RA Harmonic Planetary Right Angle Gearhead from Harmonic Drive LLC can be viewed at:

https://www.electromate.com/pub/media/assets/catalog-library/pdfs/harmonic-drive/harmonic-drive-hpn-ra-brochure.pdf

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

 

motion control - best place to work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

 

 

 

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 


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Motion Control – Maxon Gearheads – Great power in Compact Form!

Motion Control – Maxon Gearheads – Great power in Compact Form!

motion control - gearhead cutawayMicro gearheads from maxon with improved efficiency.

 


motion control - maxonTaunton, MA — Motion Control Products – Maxon has developed a unique upgrade in the form of a new product series for its standard micro gearhead: A wide range of performance improvements offer new opportunities.

The first ideas for the UP-gearhead were inspired by ESA’s Mars project ‘ExoMars’ and NASA’s ‘Mars 2020’ project, where there was a need to ensure the highest possible availability even in extreme environmental conditions.

This also directly affects further parameters of the drive system: Given the same input power, ie. using the same motor and the same motor control system, the gearhead can deliver 30% more torque. Or put another way: the same output power will require 23% less input power for the drive. This results in longer potential action time until the next charge cycle, particularly for battery-driven applications.

As a result of the reduction in the input power required, the used motor can in addition be operated at a more favorable operating point. This factor also improves the efficiency of the motor, and with it the whole drive system.

As an alternative, smaller and/or lighter motors and electronics can be used, with advantages not only in terms of weight but also in terms of cost.

motion control - gearhead groupSignificantly longer gearhead service life: as outlined above, friction in the planetary wheel – axle system could be considerably reduced. At the same time heat generation from operating the drive is noticeably reduced because there is less friction power. Particularly in applications where temperatures should not exceed a certain level (example: medical power tools), there is improved power output.

The durability of the lubricant plays an important part in terms of wear and tear on the gearhead’s mechanical components. The greater the thermal stress, the more quickly its lubricating properties are lost, and the earlier and more serious the abrasive behaviors in the mechanical system. The abraded metal particles also lead to an agglutination of the lubricant, potentially resulting in a breakdown in its lubricating action.

If the heat feed is checked, then in otherwise identical operating conditions a longer service life can be achieved. This effect is an outstanding feature of the GPX UP: the service life is 5 times greater compared with similar traditional maxon gearheads and when compared to competitors’ models currently on the market it is 11 times greater.

As an alternative to longer service life, as a result of significant improvements in the torque to diameter ratio (power density), much smaller and lighter gearheads can be used.

The advantages of the new design are not only producing improvements in the gearhead specification’s individual parameters. Further new applications for the GPX UP gearheads can also be seen, in particular the so-called force-feedback appliations.

With these applications the advantages of the engineering of the GPX UP version come into play. The use of mounted planetary wheels makes smooth inverse rotation of the gearheads possible in normal operation and, if necessary, can provide operator feedback. Quantifiable and tangible mechanical feedback is in fact conveyed to the force and torque elements. To achieve this, the gearhead needs to be reversible, meaning the torque and changes to the torque which are in contact with the output side, need to be conveyed proportionally to the drive side.

The following example demonstrates this application: In electronic flight control (Fly-by-Wire), the pilot’s steering movements are not transmitted to the actuators mechanically or hydraulically, as in conventional systems, but electronically. But with this the operator initially loses all tangible feedback on their steering movements. With the deployment of a drive in the control column, the electronically transmitted feedback is mechanically conveyed to the pilot’s hand. Inverse rotation is particularly necessary in normal operation, because the additional drive installed should not hinder the movements of the control column.

motion control - gearhead applicationA similar process applies to the innovative surgery robots in the micro- and telesurgery range. Here it is also crucial that the operator receives direct and tangible feedback about the movements they have performed or healthy tissue that should be left untouched. Reversible drives are also in demand in plant construction. In setting mode the axles need to be movable from the output side, without current.

The new GPX UP models combine a range of important product advantages, such as: More power, more torque, improved efficiency, considerably longer service life, reduction in heat generation, less weight in the drive system as well as the additional reversibility function in multistate gearheads.

Taking only the first two factors into account, we might refer to them as ultra-power gearheads. But with the other properties listed here, we can easily coin a new title: ultra performace.

Ultra Performance GPX gearheads from maxon are already available in GPX22 UP und GPX32 UP diameters, and like all ‘X-series’ they are customizable and available to order online. The GPX42 UP version will follow in Spring of 2020. In addition, customizable gearheads in the Ultra Performance series are now available in sizes Ø 8 – 58 mm.

For more information, please contact us at: info.us@maxongroup.com or 508-677-0520

About Maxon

The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.

Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.



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Motion Control – COVID-19 … Important Information for Ventilator Manufacturers!

Motion Control – ATTENTION – Ventilator Manufacturers!

motion control - ventilator components

 

motion control - Electromate

 

 

Vaughan, Ontario, Canada — Motion Control Components — COVID-19 has caused a significant shortage of ventilators for the most seriously ill patients. We are facing a global shortage of equipment and have precious little time to respond.

Electromate is a mechanical ventilator component supplier and works with a number of manufacturing partners that supply crucial components needed to build more ventilators.

These include:

  • HMI’s
  • Linear guides
  • Linear actuators
  • Screw assemblies
  • Compact gearboxes
  • High efficiency servo & stepper motors
  • Programmable motion controllers and drives

Our team of motion design experts are located all across Canada and are available right now to help you with any electro-mechanical ventilator design. If you are working on a ventilator involving rotary, linear, or any other motion, we will provide immediate help with electro-mechanical engineering and component sourcing. Contact us today.

We are already working with ventilator and respirator companies and encourage any other businesses working on COVID-19 solutions to reach out to us.

All inquiries regarding ventilator components or any other equipment to help battle COVID-19 are given utmost priority. We can help to optimize your design quickly and provide fast turnaround proposals as requested. Additionally, we are able to meet high production demands in a very short time by utlilizing ‘Medical Fast Track Programs’ -info.us@maxongroup.com from maxon, and other vendors.

Many of the products we sell to the medical technology sector have ISO 13485 certification. This certification confirms that these products adhere to the fundamental requirements of medical technology and that all processes and procedures are documented, thereby guaranteeing traceability.

In addition to helping with the design and acquisition of critical components used in ventilators and respirators, we also want to make you aware of initiatives that you may be able to utilize. Please read below to learn more about these programs and how you can assist with the COVID-19 cause.

CODE LIFE VENTILATOR CHALLANGE

The Montreal General Hospital Foundation, in collaboration with the Research Institute of the McGill University Health Centre (RI-MUHC), is launching a global innovation challenge, backed by a prize of $200,000 CAD. They are calling for teams to design a simple, low-cost, easy-to-manufacture and easy-to-maintain ventilator which could be deployed anywhere needed to save lives.

motion control - medical application

To learn more, please visit https://www.mghfoundation.com/en/news/code-life-ventilator-challenge/

 

 

MIT EMERGENCY VENTILATOR (E-VENT) PROJECT COPY

MIT has launched an emergency research project with a team of Engineers and American clinicians to address the question:

Is it possible to safely ventilate a COVID-19 patient by automatically actuating a manual resuscitator?

Their process in approaching this question is to first identify the minimum requirements for a low-cost ventilator, based on the collective wisdom of many clinicians, design against these requirements, conduct immediate testing, report the results, iterate and facilitate discussion.

motion control - medical applications

To learn more, please visit https://e-vent.mit.edu/

 

 

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

motion control - electromate

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

 

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


See this and other Motion Control Components from Electromate featured on:

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Motion Control – Miniature Spiral Bevel Gearboxes from Gam!

Motion Control – Miniature Gearboxes
New Miniature Spiral Bevel Gearboxes from Gam, Available from Electromate!

 


motion control - ElectromateVaughan, Ontario, Canada — Motion Control Components – The VP Series Performance Plus miniature spiral bevel gearboxes pack high performance in a small package with the highest torque density, range of ratios, and torque capacity on the market.

  • Sizes 27, 33, and 45 mm
  • Highest torque density for the size
  • Ratios 1:1 to 4:1
  • 98% efficiency
  • Hollow output option (33 & 45 mm)

Our miniature VP Series is the best option available on the market for all your miniature automation applications, such as medical and semiconductor, when high performance is required and space is at a premium. The housings are manufactured from high-strength aluminum for a gearbox that is light weight, dissipates heat efficiently, and resists corrosion.

 

CLICK HERE For additional information on the GAM VP Miniature Spiral Bevel Gearboxes and Catalog

 

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

motion control - electromate

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


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Motion Control – Limit Lost Motion with Gam’s SPH Flange Planetary Gearbox!

Motion Control – Planetary Gearbox
motion control planetary gearboxes

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Greenville, DE — Motion Control Components — Backlash and Torsional Rigidity are both important values to consider when selecting a high precision gearbox as they both affect lost motion (arcmin). GAM’s SPH Flange Gearbox has a single piece steel housing and ring gear machined directly inside for maximum stiffness. The helical gears are precision cut and ground for extremely quiet and smooth torque transmission with a standard backlash rating of < 3 arcmin or < 1 arcmin reduced.

The SPH series features helical gearing which brings a whole new level of power and precision to GAM’s already extensive portfolio of gear reducer technology. With special attention paid to every aspect during development, the SPH gracefully combines design and engineering, to deliver our best inline planetary gear reducer yet . For dynamic and demanding servo applications where performance is critical, the SPH is highly powerful and efficient, yet smooth and quiet.

Download the new SPH brochure to see how the SPH Flange stacks up to other flange gearboxes available on the market when it comes to lost motion.

More information on the GAM SPH Planetary Gearboxes available from Servo2Go.com can be viewed at:https://www.servo2go.com/catalogsearch/result/index/?product_list_limit=100&q=SPH-F

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.comor visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – Planetary Robotic Gearbox Available from Electromate!

Motion Control – Planetary Robotic Gearbox

motion control planetary gearbox

 

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Patented design guarantees that backlash will not increase over the life time of the gearbox 

Vaughan, Ontario, Canada — Motion Control Components — The GPL-V (shaft) and GPL-H (hollow) are our lowest backlash (≤ 0.1 arc minute ) planetary gearboxes for horizontal and vertical robotic applications. A patented design guarantees that the backlash will not increase over the life time of the gearbox. Very high tilting rigidity results in excellent positioning accuracy with a rated 20,000 hours which is over 3x longer than comparable gearboxes in the market.

The noise level of 65dB compared to 69dB of comparable models makes it ideal for MRI applications where low noise levels are critical.

The efficiency is over 90% compared to 70 – 80% of other models allowing for lower power consumption which could result in choosing a smaller motor.

Features include:

  • Zero Backlash (< 0.1arcmin)
  • High torsional rigidity, torque density, and accuracy
  • Torque range from 400-3,000Nm
  • 90% Efficiency
  • 65 dB noise level
  • 20,000 hour service life
  • Compact design
  • Flange and Hollow output designs
  • Right Angle versions
  • 7 Frame sizes from 180-330mm
  • Subassembly and Fully Enclosed versions
  • Ratios from 40-200
  • No maintenance.

CLICK HERE for additional information on the GAM Robotic Planetary Gearboxes.

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Gam Gear’s Washdown Servo Gearboxes Available from Servo2Go!

Motion Control – Washdown Gear Heads
motion control washdown gearboxes

 

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Greenville, DE —-Motion Control Components – Gam Gear’s new SSP Series is an innovative washdown servo gearbox solution designed for food, medical or sanitary applications. It is a precision inline planetary gearbox outwardly constructed of 300-series stainless steel. The motor adapter plate, housing and shaft are all stainless steel. Viton® seals, stainless steel hardware and sealed interfaces provide outstanding corrosion resistance in all types of wet and caustic washdown environments. Ideal for any light or demanding servo application where corrosion resistance is a requirement, the SSP Series offers economy, high precision, and long lasting performance.

 

Features of Gam Gear’s washdown Motion Control Servo Gearbox include:

  • Dual output bearings for high radial and axial loading
  • Frame sizes from 70 mm to 120 mm
  • Ratios from 3:1 to 100:1
  • Input clamping element for fast and easy mounting
  • Optional input O-ring to keep contaminants out custom designed for your motor. (Special request at time of order)
  • Optional stainless steel output coupling KG-VA for corrosion resistant
  • 10,000km (400 million inches) standard minimum life

 

Information on the Gam Washdown Servo Gearboxes available from Servo2Go.com can be viewed at:https://www.servo2go.com/pub/media/wysiwyg/pdfs/Catalog/gam-gear-ssp-series-catalog.pdf

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com


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