Category Archives: Motors – Integrated

Motion Control – Need help coupling two parallel shafts? We offer a full family of Power-On Clutches!

Motion Control – Power-On Clutches!

motion control - clutches

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Vaughan, Ontario, Canada — Motion Control Components — Power-on Clutches are used to couple two parallel shafts. The armature hub assembly is mounted to the same shaft as the rotor assembly. The armature hub accommodates a pulley, gear, sprocket, etc., to transmit torque to the second shaft. The field assembly is mounted on the shaft and retained by a loose-fitting pin or bracket through the anti-rotation tab.

Motion Control – The Mars helicopter continues to makes history – with maxon’s precision motors!

Motion Control – Mars helicopter has maxon’s motors!

Space fans are thrilled: NASA’s Ingenuity helicopter has successfully completed its pioneering flight on Mars. This is the first time in the history of powered, unmanned spaceflight that a device has flown in a controlled manner on another planet.

motion control - mars helicopter


motion control - maxonTaunton, MA — Motion Control Products – A short flight for “Ingenuity,” but a big success for unmanned space flight. NASA’s Mars helicopter flew over the surface of the Red Planet for about 40 seconds on Monday, April 19th and landed back on four legs. From NASA’s perspective, this is a historic event similar to the Wright brothers’ first controlled flight in 1903.

With the Mars helicopter, the concept of powered, unmanned, and autonomous flights on foreign planets is being tested. This is comparable to the first Mars rover “Sojourner”, which paved the way for scientific follow-up missions such as “Curiosity” and currently “Perseverance”. “Ingenuity” is about to complete several flights over a period of 30 days, each lasting up to 90 seconds and reaching a maximum altitude of five meters.

Motion Control ServoStep Integrated Stepper Motor in size NEMA 17, torque up to 0.8 Nm!

Motion Control Integrated Step Motors

motion control integrated stepper motor

Vaughan, Ontario, Canada — Motion Control Components — JVL Industri Elektronik A/S, one of the world leaders in the field of integrated servo – and stepper motors introduces a new compact and slim stepper motor. The new ServoStep integrated stepper motor series MIS171 to MIS176 have a NEMA 17 42×42 mm flange and include controller with 6 different industrial Ethernet protocols, absolute multiturn encoder, closed loop and M12 connectors. This new motor family is based on the latest microprocessor and cooling technology and an advancement compared to previous designs.

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All the necessary electronics in a stepper system are integrated in the motor itself and are similar to the concept used by other JVL motors, making it very easy to use in all kind of motion control stepper or servomotor applications. The motor contains everything needed to solve a modern control task, either as a stand-alone with own easy programmable motion controller or controlled from an external PLC or PC. 8 I/O points can be individually configured as digital input, digital output or analogue input. Modbus RTU or CANopen provide easy connections to a PLC or HMI.

Motion Control – Introducing the World’s Most Compact 1500 Watt Integrated Servo Motor!

Motion Control –  1500 Watt Integrated Servo Motor!

motion control - integrated servo motor

JVL presents a new AC Servo Motor with built-in controller, Nano-PLC and direct AC mains supply with same capacity and length as traditional servo motors.

 


motion control - electromateVaughan, Ontario, Canada — Motion Control Products — JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control.

New Compact Motor

The MAC1500 motor sets completely new standards for the performance and size of servo controls. With a length of only 182mm for a 1500W motor with a torque of 4.78/14.3 Nm at 3000rpm, this MAC motor matches the size of traditional servo motors without built-in controllers with flange 130x130mm. This has only been possible through the use of extremely compact motors and the development of electronics and mechanics that utilise the latest technologies and manufacturing methods. So what about vibrations and temperature? As with the other integrated servo motors in the range (50-4500W), both the motor and all electronic components have been specifically selected to withstand the rigorous demands required by industrial use.

Motion Control Integrated Stepper Motor with EtherNet Available from Servo2Go!

Motion Control – Integrated Stepper Motor with EtherNet

motion contro - integrated stepper motor

Greenville, DE — Servo2Go is pleased to offer integrated drive+motors from Applied Motion Products to our line of Ethernet and EtherNet/IP motion control products

The new STM23 models fuse a high performance motion controller with 100 MBit Ethernet communications to a high torque NEMA23 step motor. Connecting to an Allen-Bradley ControlLogix, CompactLogix or MicroLogix PLC? EtherNet/IP is also available.

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The STM23Q-2Ex provides 125 ounce inches of torque, while the longer STM23Q-3Ex produces 210 ounce inches. Both models are available with an optional 4000 count/rev optical encoder, safely housed inside, that can detect and prevent motor stalls using Applied Motion’s proprietary stall prevention algorithm.

Motion Control – Maxon’s trade show experience goes virtual!

Motion Control – Virtual Trade Show!

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Taunton, MA — Motion Control Products – This year, the COVID-19 pandemic has led to the cancellation of nearly all trade shows. Despite this, maxon is offering a digital trade show experience to all of its customers and anyone who’s interested in learning about the latest in drive technology. Visitors to maxon’s virtual booth will discover the benefits of our latest products such as the MiniMACS6 master controller, learn about high torque brushless DC motors as well as flat motors for robotics, and get to know the Mars rover. Visit virtualbooth.maxongroup.com and contact us to get your ideas moving.

Motion Control – 5 challenges an electric motor has to overcome on Mars

Motion Control – Electric motors on Mars

Outer space is unforgiving. This is why precision drives embarking on a trip to other planets need to meet extremely high-quality standards.

motion control - motor for mars

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Taunton, MA — Motion Control Products – Every Mars drive from maxon is based on a catalog product and is modified for the specific mission. That’s because the DC motors, gearheads, and encoders face brutal conditions during liftoff, the long journey through space, and the mission on the Red Planet. In this blog, I will talk about the properties a drive needs to have to qualify for a journey to Mars.

Motion Control Application – Congratulations to Emirates Team New Zealand – Winner of the 36th America’s Cup!

Motion Control Application – Motors

They have gone and done it again. Emirates Team New Zealand have retained the America’s Cup over the Italian Challenger Luna Rossa Prada Pirelli.

motion contyrol - motor application


motion control - maxonTaunton, MA — Motion Control Products – maxon Group extend their heartfelt congratulations to Emirates Team New Zealand. In the historical 36th America’s Cup that endured extra challenges including Covid-19, race cancellations and delays meaning interruptions and last-minute tactical changes, the Kiwis have retained the oldest trophy in international sporting history.

Motion Control – Maxon precision motors Go to Mars AGAIN!

Motion Control – Maxon motors on Mars!

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Taunton, MA — Motion Control Products – NASA’s Perseverance rover landed on Mars on February 18th. Was there once life on Mars? This is the question that one of the most complex robotic systems ever built by humankind has set out to answer. Several of maxon’s electric drives are used for handling the soil samples—and to control the first Mars helicopter.

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Will NASA, the US space agency, successfully land a fifth rover on Mars, allowing it to start its series of missions to bring Mars soil samples back to Earth? The rover named Perseverance will enter the atmosphere of the Red Planet on February 18th—after traveling a distance of more than 470 million kilometers.

If everything goes according to plan, Perseverance will land in the Jezero Crater, which was once filled with water, to search for traces of earlier life. The rover looks a lot like its predecessor Curiosity, but it is equipped with more sophisticated measuring instruments and systems. One of its tasks will be to take up to 30 soil samples, place each of these in separate containers, seal them and place them on the surface of Mars for retrieval and return to Earth by later missions in which maxon will also be involved. This “Mars Sample Return” project is by far the most complex series of missions in the history of unmanned space exploration.

NASA’s Jet Propulsion Laboratory (JPL) is responsible for Perseverance and is counting on technology from maxon to handle the samples. There are ten electric drives in the rover. These are responsible for moving the robotic arm that navigates the samples from one station to the next. Additionally, the motors are used for sealing the containers and placing them on the surface of Mars.

Drives responsible for mission-critical tasks

motion control - mars motors

Just like the more than 100 existing maxon drives that have been reliably performing their duties on Mars, the motors for Perseverance are based on standard catalog products: specifically, nine brushless DC motors, the EC 32 flat and one of the EC 20 flat motors combined with a GP 22 UP planetary gearhead.

The engineers at maxon closely collaborated with the specialists at JPL for several years to modify and extensively test the drives. The robotic arm on which the BLDC motors are mounted as well as the gripper are critical to the application and the success of the mission.

motion control - miniature motor application

maxon is also on board the first Mars helicopter

A drone helicopter called Ingenuity is attached to the underside of the rover. Ingenuity is destined to perform the first ever flights on Mars in the history of space exploration. It is solar powered and weighs only 1.8 kilograms. Six brushed maxon DCX motors with a diameter of 10 millimeters control the tilt of the rotor blades, which determines the direction of flight. The drives feature high energy efficiency, are dynamic and very light. “In the development phase, we performed extensive tests to make sure that the motors will work as intended under the extreme conditions on Mars,” says Florbela Costa, project manager for this helicopter at maxon.

With this experiment, NASA wants to test the concept for future drone flights. Flying on Mars is a challenge. The atmosphere is extremely thin, roughly comparable to the conditions on Earth at an altitude of 30 kilometers. The first drone flights are scheduled for May. Space applications only constitute a small portion of maxon’s orders, but the high requirements push maxon to the next level. This is evident in the increased quality standards, as well as new testing methods and processes, which in turn also benefit customers in other areas, such as medical technology. “Apart from this, such space missions are simply incredibly fascinating,” says Eugen Elmiger, CEO of the maxon Group. “Time and time again, I feel honored and proud that our drives are used in these technically groundbreaking Mars missions.”

For additional information Go to:

NASA Pererverance Lander and Helicopter

Five Challanges Electric Motors Most Overcome on Mars

Notes on Photographs

The Perseverance rover and the Mars helicopter Ingenuity. © NASA/JPL-Caltech The Perseverance rover and the Mars helicopter Ingenuity. © NASA/JPL-Caltech

The robotic arm moves the soil samples to the volume assessment and scanning stations, then to the sealing station, and finally into temporary storage—all autonomously. © NASA/JPL-Caltech

The robotic arm moves the soil samples to the volume assessment and scanning stations, then to the sealing station, and finally into temporary storage—all autonomously. © NASA/JPL-Caltech

Left: The modified EC 32 flat drive. Nine of these drives are used in the Perseverance rover. Center: The EC 20 flat with GP 22 UP gearhead. Right: DCX 10 motors move the swashplate, which in turn controls the tilt of the rotor blades of the Mars helicopter. Image credits: maxon

Left: The modified EC 32 flat drive. Nine of these drives are used in the Perseverance rover. Center: The EC 20 flat with GP 22 UP gearhead. Right: DCX 10 motors move the swashplate, which in turn controls the tilt of the rotor blades of the Mars helicopter.

The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.

The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.

About Maxon

The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.

Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com

This year, the COVID-19 pandemic has led to the cancellation of nearly all trade shows. Despite this, maxon is offering a digital trade show experience to all of its customers and anyone who’s interested in learning about the latest in drive technology. Visitors to maxon’s virtual booth will discover the benefits of our latest products such as the MiniMACS6 master controller, learn about high torque brushless DC motors as well as flat motors for robotics, and get to know the Mars rover. Visit virtualbooth.maxongroup.com and contact us to get your ideas moving.

Maxon Motion Control Virtual Booth

If you prefer watching an entertaining video introducing all the latest products maxon brought to the market this year, you will find it here: https://youtu.be/Jtw7Hwxbdr4 a> Have fun watching! For more information please contact us at info.us@maxongroup.com or 508-677-0520.

Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.

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Motion Control Components – Maxon’s New IDX Integrated Servo Motor – Power at the Press of a Button!

Motion Control – Integrated Servo Motor

 

This compact brushless EC-i motor combined with an EPOS4 positioning controller delivers a highly dynamic, powerful drive package with field-oriented control (FOC), high efficiency, and maintenance-free components in a high-quality industrial housing.
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motion control - integrated Servo Motor


Vaughan, Ontario, Canada — Motion Control Components — Maxon’s new IDX compact integrated servo gearmotor + drive combines a powerful, brushless EC-i motor and an EPOS4 positioning controller, which can be complemented with a maxon planetary gearhead when required. This integrated motor stands out for its high torque density, high efficiency, maintenance-free components, and a high-quality industrial housing providing IP65 protection. The IDX also features configurable digital and analog inputs and outputs, and intuitive software enabling easy commissioning and integration into master systems.

Drive specialist maxon, renowned for its Mars motors, is joining forces with the robotics startup ANYbotics!

Motion Control – Maxon and ANYbotics form New Partnership!

Motion Control Drive specialist maxon, renowned for its Mars motors, is joining forces with the robotics startup ANYbotics and will in future supply the drive systems of the autonomous ANYmal inspection robot. The robot will soon be marketed in large quantities. This cooperation will also benefit maxon, since ANYbotics provides important robotics know-how and is currently the most successful young company in this field.

motion control - maxon to supply drive systems

 


motion control - maxonThe maxon Group contributes 60 years of experience in drive technology to the partnership, as well as a global production infrastructure and validated processes, and will help to advance the industrialization and commercialization of ANYmal – with competitive, high-performance drive systems, twelve of which are used in each robot.

Motion Control – The World’s Most Compact 3000 W Integrated Servo Motor

Motion Control – Compact 3000 W Integrated Servo Motor

Motion Control Integrated Servo Motor

 


motion control - ElectromateVaughan, Ontario, Canada — Motion Control Components – JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control. JVL’s newest additions to their portfolio is a complete, high-capacity MAC motor® with rating of 3000W. MAC motor®s are complete servo systems including a high-dynamic AC servo motor, hall-sensors, encoder, power supply, driver and positioning controller and Nano-PLC, as well as facilities for incorporating various control modules such as Bluetooth, WLAN, ZigBee, EtherCAT, EtherNet/IP, CANopen, DeviceNet, Profibus, Profinet, Nano PLC, RS232/RS485/USB, Process Control, etc.
JVL presents a new AC Servo Motor with built-in controller, Nano-PLC and direct AC mains supply with same capacity and length as traditional servo motors

New Compact Motor

The MAC motor sets completely new standards for the performance and size of servo controls. With a length of only 311.8mm for a 3000W motor with a torque of 9.55/28.6Nm at 3000rpm, this MAC motor matches the size of traditional servo motors without built-in controllers with flange 130x130mm. This has only been possible through the use of extremely compact motors and the development of electronics and mechanics that utilise the latest technologies and manufacturing methods. So what about vibrations and temperature? As with the other integrated servo motors in the range (50-3000W), both the motor and all electronic components have been specifically selected to withstand the rigorous demands required by industrial use.

Power Supply and Energy Savings

Powering this motor is easy since it only requires connection of the main voltage of 3x400VAC through the M23 connectors. Control voltage for the encoder and microprocessor circuitry is 24VDC: In an emergency-stop situation, where an approved relay has cut-off the main power, encoder position and other values are maintained by this control voltage. In some applications, however, this is not needed and in those cases an optional internal 24VDC supply can be used, requiring only an AC main connection. Furthermore highly effective switching technology is used to ensure low heat generation resulting in appreciable energy savings.

Other Advantages

One of the big advantages of using the integrated MAC motors is that you don’t need to install a separate servo driver or controller in a control cabinet. This gives you many subsequent advantages: Space savings in your control cabinet, saving of expensive motor and encoder cables, saving time (and money) for cabling, noise is minimized due to internal cabling and also installation errors between driver and motor are eliminated. In addition, service is much easier, since the motor and controller can be replaced as a single integrated unit. Hence downtime is minimized and production is maximized.

Information on the MAC motor from JVL can be viewed at:

https://www.electromate.com/assets/catalog-library/pdfs/jvl%20industri%20elektronik/JVL_ld0083gb.pdf

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Blog: https://electromate.wordpress.com/

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For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

 

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Maxon EC-i 30 20W Motor with Integrated Electronics is available from Electromate!

Motion Control – Miniature Motors
motion control miniature integrated motor

 

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Vaughan, Ontario, Canada — Motion Control Components — Maxon have released the new EC-i30 20W Brushless Servo Motor with Integrated Electronics. With an integrated 4 Quadrant speed controller, this latest addition to the EC-i portfolio is available as a 5-wire version. Both enable and direction versions of the motor are offered.

This high torque 20Watt 30mm diameter motor is ideal in micro fluid pump (air/gas) and medical applications such as:

  • Vacuum wound therapy
  • Patient vital signs monitoring
  • Anaesthesia and gas monitoring
  • Compression therapy
  • Blood analysers
  • Peritoneal dialysis
  • Haemodialysis
  • Portable oxygen concentrators
  • Gas detection and analysis
  • Fragrance distribution
  • Surgery training systems

The EC-i30 20W Brushless Servo Motor with Integrated Electronics is available with an optional planetary gearhead, model GP32C, and can be customized specific to the needs of the application.

Features include:

  • Cost-effective
  • 20 Watt Rated
  • 24VDC winding
  • 4 Pole Pairs
  • Speed range 250 – 6060 RPM
  • Optional gearheads, encoders and drive electronics

Order your EC-I 30 20W motor with Integrated Electronics online now at-

EC-i 30 20W with Integrated Electronics Brushless Servo Motor Buy Online

Information on the EC-i 30 20W with Integrated Electronics Brushless Servo Motor from maxon can be viewed at:

EC-i 30 20W with Integrated Electronics Brushless Servo Motor Specification

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com


For other Motion Control Components, Applications, and Technology from Maxon Motor go to: http://AllMotionBlogger.com
 

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Motion Control – Integrated Motors Feature Fast and Easy Setup for Rockwell Automation/Allen-Bradley PLC’s!

 

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Vaughan, Ontario, Canada — Motion Control Components — After the successful introduction of the complete range of ServoStep integrated motors JVL is now releasing Add-On-Instructions for fast and easy setup and programming in Rockwell Automation’s Studio 5000 software.

All-in-one unit: Motor, Absolute multiturn encoder, Drive, Controller, PLC and Ethernet Switch as well as TÜV-approved STO option. The integrated design with the controller in the motor minimizes the size of the control cabinet. With less components in the cabinet, the cooling requirements will be lower, reducing both system cost and running costs.

JVL´s ServoStep motors offer state-of-the-art performance that in some applications can rival servo motors at a lower cost. The high torque at low speeds make compact solutions without gear possible. The ServoStep family offers up to double power in same size compared to similar motors, due to higher current/voltage and advanced regulation.

JVL’s closed-loop ServoStep technology eliminates loss of steps and never stalls. The technology causes a paradigm shift that changes your perception of what you can do with a stepper motor. Ultra-high torque enables direct drive without gearing. The motor series also has current control, which lowers power consumption and allows 100% duty cycle without overheating. The ultra-high step resolution of 409,600 step/rev decreases acoustic noise and results in a smooth-running motor.

The wide speed range from 0 to 3000 rpm can be adjusted in increments of 0.01 rpm. Due to automatic tuning, programming is fast and easy.

The motors have 8 programmable inputs/outputs: each can be set up as digital input, digital output or analog input. Motors are equipped with EtherNet/IP interface and as option you can choose STO (Safe Torque Off) versions.

The motors are perfect for multi-axis applications and format adjustments where high positioning speed is required. Due to ultra-high torque, no gear is needed.

For end-of-line packaging and food and beverage applications enclosure class IP65 can be delivered.

To fulfil the demands for diagnostics and easy maintenance in factories of the future the motors are designed for IIoT and are Industry 4.0 ready.

The motors include a 2-port Ethernet switch to reduce wiring in daisy-chain configuration (DLR). Several LEDs enable technicians and operators to get a quick status overview.

To save time, Add-On-Instructions are available for Studio 5000. It makes commissioning fast and easy and the motors can be set up in 5 minutes or less.

Industrial Ethernet:

The motors have the ability to be upgraded with other protocols or newer versions of the same protocol at any time. Because of the upgradeability, the JVL industrial Ethernet interface is also ‘future proof’ as newer versions of the protocols will always fit into the design. The user can switch between Profinet, EtherCAT, Powerlink, EtherNet/IP, Modbus TCP and SERCOS.

Information on the Integrated Servo & Stepper Motors from JVL can be found at – https://www.electromate.com/jvl-industri-elektronik.html

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-time delivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Motion Control – Closed-Loop Integrated Stepper Motors feature magnetic or absolute encoder feedback Available from Electromate!

Electromate offers JVL Closed Loop Integrated Steppers

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Vaughan, Ontario, Canada — Motion Control Components — JVL presents a new innovative closed-loop stepper motor technology for its NEMA 23 & 34 integrated stepper motor range from 0,1 to 12 Nm. JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control.

New Innovative Technology

JVL closed-loop integrated stepper motors, QuickStep®, provide higher torque, faster acceleration, torque control, stall free operation and quieter movements than traditional step motor systems. QuickStep do this with greater efficiency and less motor heating because motor phase current are regulated up and down according to need. Performance of JVL closed-loop steppers are similar to servo motors, but with higher torque and often without need of gearbox, resulting in a more inexpensive solution. Design safety factors have always been high for stepper motors to ensure stall-free operation – now with QuickStep closed-loop control design can be very close to the limit resulting in even lower costs. QuickStep is a true closed-loop control system that compensates step angle errors during a movement and correct errors within a full step. If load becomes too high speed is lowered and position errors will always stay within two full-steps. Smart digital design and very high update rates (36 MHz) means there is no need of any manual adjustment or setup. It works like a perfect stepper motor benefitting from the servo motor technology.

Advantages compared to open loop stepper motors

  • Position feedback and control
  • Fast and easy commissioning. No tuning needed
  • No stalling. No step losses at all
  • Torque control
  • Much faster positioning and more cycles per second
  • Increased efficiency and thereby much lower temperature
  • Shorter settling time
  • Controls higher inertias than open loop steppers
  • Higher load tolerance
  • More quiet operation (lower acoustic noise)
  • Longer lifetime due to lower temperature
  • Correct positioning without overshoot and oscillation

Advantages compared to servo motors

  • Very high Torque at low speed. Often 3-4 times higher in same motor flange size
  • Very high ratio-of-inertia, often up to 40:1
  • Faster commissioning. No tuning needed
  • Lower price. Same price as open loop steppers
  • Totally stiff at standstill. Full holding torque
  • Direct drive without gearbox (better and more precise torque control)
  • Correct positioning without overshoot
  • No oscillation
  • Very short settling time

Benefit in these application from closed-loop stepper motors

  • Multiple axis applications (RS485, CANopen)
  • Industrial Ethernet: Profinet, EtherNet/IP, EtherCAT, Powerlink, Modbus TCP, SERCOS III
  • Magnetic or Absolute Encoder Feedback
  • Positioning tasks with load changes
  • Applications that require quiet operation, short settling times and precision positioning

Applications include

  • Winding applications
  • Belt drives (start/stop, positioning)
  • Dosing pumps and filler systems
  • Semi-conductor mounting
  • Wafer production
  • Textile machines and industrial sewing machines
  • Robotics
  • Testing and inspection systems

More information on the JVL’s Closed-Loop Integrated Stepper Motors can be viewed at the links below-

NEMA 23 models

NEMA 34 models

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

Motion control – New Dyadic SCN6 Integrated Electric Actuators rated to 500N max. thrust!

Motion Control Dyadic SCN6 Linear Actuators Available from Servo2Go

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Greenville, DE –— Motion Control – Servo2Go.com has just added remarkable new additions to its broad range of cost-effective 24V electric linear actuators from Dyadic Systems. The SCN6 series actuators are compact yet powerful integrated mechatronic cylinders that feature a motor, encoder, drive and actuator in one integral package

Dyadic Systems has developed the linear actuator drive mechanism such that the screw and nut are optimized for high accuracy, long life and low cost while delivering high speed and peak thrust. This blend of low-cost and high performance could only have been realized by the advanced technology of Dyadic Systems. These new product concepts give engineers a wider range of options to eliminate over-design.

SCN6 series Mechatronics Cylinders are available in stroke lengths to 300mm and 500N (51kgf) maximum thrust and are constructed using an extruded aluminum body with 303 stainless for the shaft and rod tip. Actuators can easily be operated via 24VDC signals from PLCs or relays, and can be connected in networks of up to 16 axes.

Servo Actuators from Dyadic feature:

  • Teach pendant, PLC pendant or PC Tool Kit programmable
  • +-0.1mm repeatability
  • 0.3mm backlash
  • 50-300mm stroke versions
  • Up to 200mm/sec max. speed
  • 16 discrete position program capacity
  • IP40 sealed, with optional IP54 sealing
  • Electric actuators – programmable in 15 minutes!
  • The SCN6 starts from only $465 US/ea!
  • Moves can be relative, absolute, force controlled, and more
  • All actuators run on 24VDC – easy to connect to your existing power supply
  • Air cylinder replacement mode and move sequencing available in the cylinder!

More information on the SCN6 series Mechatronics Cylinders available from Servo2Go.com can be viewed at: http://www.servo2go.com/supplier.php?id=1078787302

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Integrated IP65 Stepper Motors Available from Servo2Go!

Motion Control Components - Integrated IP65-Stepper Motor available from Servo2Go

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Greenville, DE —- Motion Control Components – SWM integrated steppers from Applied Motion Products Inc. are IP65 rated drive+motor units, fusing step motor and drive components into a single splash proof and dustproof device. This space-saving design eliminates wiring and saves on cost over conventional motor and drive solutions.

The SWM24 integrated steppers combine high torque NEMA 24 step motors with a sophisticated, 6.0 A/phase (peak-of-sine) step motor drive. Power to the drive, located at the rear of the motor, must be supplied by an external DC supply. Applied Motion offers compatible 24 and 48 volt DC power supplies for exactly this purpose.

All SWM24 integrated steppers are RoHS and CE compliant. Features include:

  • Rated IP65 for wet and dusty environments
  • M12 connectors
  • Anti-resonance
  • Torque ripple smoothing
  • Microstep emulation
  • NEMA 24 frame size
  • Stored programming option for stand-alone operation
  • Step direction, velocity and streaming command control modes
  • RS-232, Ethernet and EtherNet/IP Communication options
  • Modbus/RTU for easy communication with PLC or HMI
  • Built-in incremental encoder

For more information on the SWM Integrated Stepper Motors from Applied Motion Products Inc – CLICK HERE

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Integrated 400Watt Servo Motor with 12-48VDC Battery Supply Voltage Available from Electromate!

Integrated 400Watt Servo Motor with 12-48VDC Battery Supply Voltage Available from Electromate!

Electromate offers JVL's MAC402 Motor

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Vaughan, Ontario, Canada — Motion Control Components — Designed for battery powered and low voltage applications the MAC402 is now available from Electromate The MAC402 is the VDC version of the popular MAC400 400W integrated servo motor. The supply range for the MAC402 is from 12VDC up to 48VDC, and full power of 400W (RMS) up to 1200W (peak) can be reached with 24 to 48VDC. This powerful, compact motor measures just 191mm (7.52 in.) x 60mm (2.36 in) x 114mm (4.49 in.) Applications include but are not limited to: Remotely operated robots, robotic vehicles, portable equipment, tracking devices, antenna mounts, and positioning devices.

MAC402 – The complete 400W solution for medium power ratings with battery supply 12-48VDC.

Peak power up to 1200W.

Choose between models with or without brakes.

IP55 standard. IP66 optional.

Wireless, Industrial Ethernet Connectivity or PLC build in.

JVL offers a 400W continuous (1200W peak) integrated servo motor in the supply range of 24 – 48VDC operating at 0 to 3000 RPM. In many applications it is not necessary to choose a 750W or larger motor as the 400W (1200W peak) motor will be sufficient, thereby reducing cost and saving space. MAC402 options include: Brake, absolute multi turn encoder, and planetary & cycloidal gearheads.

Electromate offers JVL's MAC402 Battery Powered Motor

A wide selection of communication modules is available for MAC402 motors including: Basic modules for Pulse-Direction (or analog input) or fieldbus modules including Profibus, Devicenet and CANopen, or programmable modules with easy connections to local sensors make integration into new and existing applications easy. Moreover, a wide variety of industrial Ethernet options are available: EtherCAT, EtherNet/IP, Profinet, Powerlink, Modbus TCP and Sercos III. With the VDC supply option the advantages of the MAC400 VAC servos have been expanded to include applications for battery and low voltage operation, from 12 to 48 VDC. With wireless options like WLAN/Wifi, Zigbee or Bluetooth, the MAC402 MAC motor® can run completely wireless.

New features:

  • Absolute multiturn encoder without battery
  • Real-time industrial Ethernet: Profinet, Ethernet/IP, MODBUS TCP, EtherCAT, Powerlink and SercosIII2 RS422 channels for encoder in/output and SSI encoder etc.6 I/O for capture of position, interrupt, counters, enable, timer and PLC functions

Expansion module you can choose between:

  • Basic Modules
  • Programmable Modules
  • Field Bus Modules
  • High Speed Multi-Axis Modules
  • Wireless Modules

A big advantage of using an integrated MAC motor® is that there is no need for a separate servo driver/controller. The advantages are: Space savings in the control cabinet, eliminating expensive motor and encoder cables, RFI/EFI noise is minimized due to internal cabling, and connection errors between driver and motor are eliminated. Additionally, service is much easier as the motor and controller are replaced as a single integrated unit minimizing downtime and maximizing production.

CLICK HERE to view more information on the Integrated Servo Motors from JVL Industri Elektronik.

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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