Category Archives: Motors – Miniature -Sterilizable
Motion Control – Maxon precision motors Go to Mars AGAIN!
Motion Control – Maxon motors on Mars!
Taunton, MA — Motion Control Products – NASA’s Perseverance rover landed on Mars on February 18th. Was there once life on Mars? This is the question that one of the most complex robotic systems ever built by humankind has set out to answer. Several of maxon’s electric drives are used for handling the soil samples—and to control the first Mars helicopter.
Will NASA, the US space agency, successfully land a fifth rover on Mars, allowing it to start its series of missions to bring Mars soil samples back to Earth? The rover named Perseverance will enter the atmosphere of the Red Planet on February 18th—after traveling a distance of more than 470 million kilometers.
If everything goes according to plan, Perseverance will land in the Jezero Crater, which was once filled with water, to search for traces of earlier life. The rover looks a lot like its predecessor Curiosity, but it is equipped with more sophisticated measuring instruments and systems. One of its tasks will be to take up to 30 soil samples, place each of these in separate containers, seal them and place them on the surface of Mars for retrieval and return to Earth by later missions in which maxon will also be involved. This “Mars Sample Return” project is by far the most complex series of missions in the history of unmanned space exploration.
NASA’s Jet Propulsion Laboratory (JPL) is responsible for Perseverance and is counting on technology from maxon to handle the samples. There are ten electric drives in the rover. These are responsible for moving the robotic arm that navigates the samples from one station to the next. Additionally, the motors are used for sealing the containers and placing them on the surface of Mars.
Drives responsible for mission-critical tasks
Just like the more than 100 existing maxon drives that have been reliably performing their duties on Mars, the motors for Perseverance are based on standard catalog products: specifically, nine brushless DC motors, the EC 32 flat and one of the EC 20 flat motors combined with a GP 22 UP planetary gearhead.
The engineers at maxon closely collaborated with the specialists at JPL for several years to modify and extensively test the drives. The robotic arm on which the BLDC motors are mounted as well as the gripper are critical to the application and the success of the mission.
maxon is also on board the first Mars helicopter
A drone helicopter called Ingenuity is attached to the underside of the rover. Ingenuity is destined to perform the first ever flights on Mars in the history of space exploration. It is solar powered and weighs only 1.8 kilograms. Six brushed maxon DCX motors with a diameter of 10 millimeters control the tilt of the rotor blades, which determines the direction of flight. The drives feature high energy efficiency, are dynamic and very light. “In the development phase, we performed extensive tests to make sure that the motors will work as intended under the extreme conditions on Mars,” says Florbela Costa, project manager for this helicopter at maxon.
With this experiment, NASA wants to test the concept for future drone flights. Flying on Mars is a challenge. The atmosphere is extremely thin, roughly comparable to the conditions on Earth at an altitude of 30 kilometers. The first drone flights are scheduled for May. Space applications only constitute a small portion of maxon’s orders, but the high requirements push maxon to the next level. This is evident in the increased quality standards, as well as new testing methods and processes, which in turn also benefit customers in other areas, such as medical technology. “Apart from this, such space missions are simply incredibly fascinating,” says Eugen Elmiger, CEO of the maxon Group. “Time and time again, I feel honored and proud that our drives are used in these technically groundbreaking Mars missions.”
For additional information Go to:
NASA Pererverance Lander and Helicopter
Five Challanges Electric Motors Most Overcome on Mars
Notes on Photographs
The Perseverance rover and the Mars helicopter Ingenuity. © NASA/JPL-Caltech The Perseverance rover and the Mars helicopter Ingenuity. © NASA/JPL-Caltech
The robotic arm moves the soil samples to the volume assessment and scanning stations, then to the sealing station, and finally into temporary storage—all autonomously. © NASA/JPL-Caltech
The robotic arm moves the soil samples to the volume assessment and scanning stations, then to the sealing station, and finally into temporary storage—all autonomously. © NASA/JPL-Caltech
Left: The modified EC 32 flat drive. Nine of these drives are used in the Perseverance rover. Center: The EC 20 flat with GP 22 UP gearhead. Right: DCX 10 motors move the swashplate, which in turn controls the tilt of the rotor blades of the Mars helicopter. Image credits: maxon
Left: The modified EC 32 flat drive. Nine of these drives are used in the Perseverance rover. Center: The EC 20 flat with GP 22 UP gearhead. Right: DCX 10 motors move the swashplate, which in turn controls the tilt of the rotor blades of the Mars helicopter.
The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.
The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.
About Maxon
The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.
Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com
This year, the COVID-19 pandemic has led to the cancellation of nearly all trade shows. Despite this, maxon is offering a digital trade show experience to all of its customers and anyone who’s interested in learning about the latest in drive technology. Visitors to maxon’s virtual booth will discover the benefits of our latest products such as the MiniMACS6 master controller, learn about high torque brushless DC motors as well as flat motors for robotics, and get to know the Mars rover. Visit virtualbooth.maxongroup.com and contact us to get your ideas moving.
If you prefer watching an entertaining video introducing all the latest products maxon brought to the market this year, you will find it here: https://youtu.be/Jtw7Hwxbdr4 a> Have fun watching! For more information please contact us at info.us@maxongroup.com or 508-677-0520.
Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
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Motion Control – Maxon Gearheads – Great power in Compact Form!
Motion Control – Maxon Gearheads – Great power in Compact Form!
Micro gearheads from maxon with improved efficiency.
Taunton, MA — Motion Control Products – Maxon has developed a unique upgrade in the form of a new product series for its standard micro gearhead: A wide range of performance improvements offer new opportunities.
The first ideas for the UP-gearhead were inspired by ESA’s Mars project ‘ExoMars’ and NASA’s ‘Mars 2020’ project, where there was a need to ensure the highest possible availability even in extreme environmental conditions.
This also directly affects further parameters of the drive system: Given the same input power, ie. using the same motor and the same motor control system, the gearhead can deliver 30% more torque. Or put another way: the same output power will require 23% less input power for the drive. This results in longer potential action time until the next charge cycle, particularly for battery-driven applications.
As a result of the reduction in the input power required, the used motor can in addition be operated at a more favorable operating point. This factor also improves the efficiency of the motor, and with it the whole drive system.
As an alternative, smaller and/or lighter motors and electronics can be used, with advantages not only in terms of weight but also in terms of cost.
Significantly longer gearhead service life: as outlined above, friction in the planetary wheel – axle system could be considerably reduced. At the same time heat generation from operating the drive is noticeably reduced because there is less friction power. Particularly in applications where temperatures should not exceed a certain level (example: medical power tools), there is improved power output.
The durability of the lubricant plays an important part in terms of wear and tear on the gearhead’s mechanical components. The greater the thermal stress, the more quickly its lubricating properties are lost, and the earlier and more serious the abrasive behaviors in the mechanical system. The abraded metal particles also lead to an agglutination of the lubricant, potentially resulting in a breakdown in its lubricating action.
If the heat feed is checked, then in otherwise identical operating conditions a longer service life can be achieved. This effect is an outstanding feature of the GPX UP: the service life is 5 times greater compared with similar traditional maxon gearheads and when compared to competitors’ models currently on the market it is 11 times greater.
As an alternative to longer service life, as a result of significant improvements in the torque to diameter ratio (power density), much smaller and lighter gearheads can be used.
The advantages of the new design are not only producing improvements in the gearhead specification’s individual parameters. Further new applications for the GPX UP gearheads can also be seen, in particular the so-called force-feedback appliations.
With these applications the advantages of the engineering of the GPX UP version come into play. The use of mounted planetary wheels makes smooth inverse rotation of the gearheads possible in normal operation and, if necessary, can provide operator feedback. Quantifiable and tangible mechanical feedback is in fact conveyed to the force and torque elements. To achieve this, the gearhead needs to be reversible, meaning the torque and changes to the torque which are in contact with the output side, need to be conveyed proportionally to the drive side.
The following example demonstrates this application: In electronic flight control (Fly-by-Wire), the pilot’s steering movements are not transmitted to the actuators mechanically or hydraulically, as in conventional systems, but electronically. But with this the operator initially loses all tangible feedback on their steering movements. With the deployment of a drive in the control column, the electronically transmitted feedback is mechanically conveyed to the pilot’s hand. Inverse rotation is particularly necessary in normal operation, because the additional drive installed should not hinder the movements of the control column.
A similar process applies to the innovative surgery robots in the micro- and telesurgery range. Here it is also crucial that the operator receives direct and tangible feedback about the movements they have performed or healthy tissue that should be left untouched. Reversible drives are also in demand in plant construction. In setting mode the axles need to be movable from the output side, without current.
The new GPX UP models combine a range of important product advantages, such as: More power, more torque, improved efficiency, considerably longer service life, reduction in heat generation, less weight in the drive system as well as the additional reversibility function in multistate gearheads.
Taking only the first two factors into account, we might refer to them as ultra-power gearheads. But with the other properties listed here, we can easily coin a new title: ultra performace.
Ultra Performance GPX gearheads from maxon are already available in GPX22 UP und GPX32 UP diameters, and like all ‘X-series’ they are customizable and available to order online. The GPX42 UP version will follow in Spring of 2020. In addition, customizable gearheads in the Ultra Performance series are now available in sizes Ø 8 – 58 mm.
For more information, please contact us at: info.us@maxongroup.com or 508-677-0520
About Maxon
The Swiss specialist for quality drives maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.
Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com
Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
See this and other Motion Control Components from Maxon featured on:
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Request 2020/2021 Maxon Catalog
Drive specialist maxon, renowned for its Mars motors, is joining forces with the robotics startup ANYbotics!
Motion Control – Maxon and ANYbotics form New Partnership!
Motion Control Drive specialist maxon, renowned for its Mars motors, is joining forces with the robotics startup ANYbotics and will in future supply the drive systems of the autonomous ANYmal inspection robot. The robot will soon be marketed in large quantities. This cooperation will also benefit maxon, since ANYbotics provides important robotics know-how and is currently the most successful young company in this field.
The maxon Group contributes 60 years of experience in drive technology to the partnership, as well as a global production infrastructure and validated processes, and will help to advance the industrialization and commercialization of ANYmal – with competitive, high-performance drive systems, twelve of which are used in each robot. “In maxon, we have found the ideal partner for taking care of our drive technology as we transition from small series to mass production. With maxon’s expertise and infrastructure, we will be able to further optimize a core element of our robots and access state-of-the-art production methods,” says Péter Fankhauser, CEO of ANYbotics.Taunton, MA — Motion Control -A solid partnership: maxon and ANYbotics are entering into a close, long-term collaboration and are thus strengthening Switzerland as a prime location for robotics. One of the decisions made by the two partners is that maxon, as global drive specialist, will handle the future development and production of the actuators for ANYmal. ANYmal is an autonomous, four-legged robot that is capable of inspecting and monitoring industrial systems and is destined to also take on dangerous maintenance tasks in the future. The robot can even cope with difficult infrastructures such as stairs and inclines, and is used in a wide variety of industries.
ANYbotics recently won the Swiss Economic Award 2020 and has been chosen as the best young entrepreneur in Switzerland in the Hightech/Biotech category. The company has valuable experience in robotics – a market that offers great potential for maxon. Eugen Elmiger, CEO maxon Group, says: “By collaborating with ANYbotics, we are merging know-how from different worlds. The creativity and high responsiveness of a startup are paired with the global and stable industrial environment of the maxon Group. Together we will create an energy-efficient and intelligent robotic drive, the likes of which has never been seen before.” To further cement the partnership, the two companies are also getting closer geographically: maxon, which has its headquarters in the canton of Obwalden, is opening a lab at the Züri.ch Campus in the Oerlikon district of Zurich, in close proximity to ANYbotics. Here the engineers and technicians will meet to discuss the progress on their projects. Additionally, maxon wants to use the lab to get even closer to ETH Zurich and the University of Zurich, offer technical support to young engineers, provide workspaces, and get talent on board. Eugen Elmiger says: “We are already heavily involved with vocational education in and around Zurich and Lucerne. With the new lab, we will be in an even better position to support talents in drive technology and robotics.”
The Swiss specialist for quality drives
Maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications, for example. To maintain its leadership in this demanding market, the company invests a considerable share of its annual revenue in research and development. Worldwide, maxon has more than 3000 employees at nine production sites and is represented by sales companies in more than 30 countries.
ANYbotics: Mobile robots for industrial applications
ANYbotics AG is a young company that develops autonomous robots that independently inspect and monitor industrial systems. ANYbotics was born in 2016 as spin-off from ETH Zurich. It was founded with the purpose of commercializing the technology behind the four-legged ANYmal robot. Today, ANYbotics is one of the world’s leading developers of mobile robotics for complex industrial environments. A staff of 50 develops and markets the technology for use in the energy, process and construction sectors.
About Maxon
maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com
Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
See this and other Motion Control Components from Maxon featured on:
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Motion Control – Protection Against Contamination: Breathing Clean Air!
Motion Control – Protection Suit Motor!
Maxon DC motors are used in the blower components of high-quality protection suits.
Maxon was selected for the compact and lightweight DC motor design, ironless winding, strong magnet and producing very little vibration and noise output. Most importantly, a brushless DC motor was mandatory as a brushed motor may cause sparks that would ignite within the suit. When designing the suit, special attention was given to the placement of the blower unit sewn inside the suit, to avoid the need for heavy straps or air supply hoses. A Li-Ion battery provides more than four hours of operation of air supply with a flow up to 600 liters per minute.Taunton, MA -Motion Control – Protection suits containing an air blower element that fills the entire suit with clean air, have been used by health professionals when faced with contaminated environments. The COVID-19 pandemic is an unprecedented situation where these type of suits have been utilized. Maxon DC brushless motors are found inside these specialized suits. The DC motor is efficient, high-speed and robust.
For more information please contact maxon motor Australia tel. +61 2 9457 7477.
About Maxon
maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com
Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
See this and other Motion Control Components from Maxon featured on:
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http://MotionControlBuyersGuide.com
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Motion Control- A Wide Variety of High-performance Drives from Maxon Motor!
Motion Control – High Performance Drives
maxon, high precision drive specialist, launches high-torque product innovations this Spring. These include higher performance flat motors, drives with higher torque output, and new additions to the GPX gearbox family.
Another addition to the EC-i family includes the, EC-i 40 High Torque 130 watt brushless motor. This drive was originally developed for power tool applications. To meet the high demand for higher-torque drives, maxon is mass producing the EC-i motor with an additional 34.8 mm in length. The versions with a fan offer up to 100 percent more power.Taunton, MA — Motion Control Components -The new, maxon EC-i 52 Power up brushless motor meets customer demands for industrial applications with higher torque. The new version of the EC-i 52 now achieves a torque of up to 1 Nm. This increase in performance is due to improved cooling, the ventilated version of the EC-i 52 Power up reaches 420 watts of nominal power.
If required, the EC-i drives may be combined with encoders, gearheads, and a maxon controller in our easy to use online shop: shop.maxongroup.com
EC 45 flat Power up – higher-power flat brushless motor
Using new processes, maxon has developed a rotor for flat motors whose housing is produced by cold forming. The result is the more powerful and less expensive EC 45 flat Power up motor, it is available in two standard versions, as well as in two new versions with either an open rotor or a fan.
ECX Torque 22: Dynamic brushless motors
Brand new additions to the market are the brushless maxon ECX TORQUE motors, which have a diameter of 22 mm and are available in three different lengths. With their iron core and multi-pole rotor design, these motors achieve a very high torque density at moderate speeds, while their low time constant makes them extremely dynamic. The ECX TORQUE motors are available as configurable units ready for shipment in 11 working days.
Ultra Performance gearhead
A new addition to the GPX gearhead family. In addition to the existing diameters of 22 mm and 32 mm, maxon is launching the larger GPX 42 UP gearhead version. The GPX UP “Ultra Performance” gearheads are extremely efficient.
About Maxon
maxon is a developer and manufacturer of brushed and brushless DC motors, as well as gearheads, encoders, controllers, and entire mechatronic systems. With over 50 years of experience in drive technology, maxon works closely with engineers designing high-tech innovations. maxon drives are used wherever the requirements are particularly high: in NASA’s Mars rovers, in surgical power tools, in humanoid robots, and in precision industrial applications. Worldwide, maxon has more than 2800 employees at nine production sites and is represented by sales companies in more than 30 countries. www.maxongroup.com
Contact maxon for more details https://support.maxongroup.com/hc/en-us/requests/new
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
See this and other Motion Control Components from Maxon featured on:
http://MotionControlBlogger.com
http://MotionControlBuyersGuide.com
http://Catalogs-MotionControl.com
Request 2020/2021 Maxon Catalog
Motion Control – COVID-19 … Important Information for Ventilator Manufacturers!
Motion Control – ATTENTION – Ventilator Manufacturers!
Vaughan, Ontario, Canada — Motion Control Components — COVID-19 has caused a significant shortage of ventilators for the most seriously ill patients. We are facing a global shortage of equipment and have precious little time to respond.
Electromate is a mechanical ventilator component supplier and works with a number of manufacturing partners that supply crucial components needed to build more ventilators.
These include:
- HMI’s
- Linear guides
- Linear actuators
- Screw assemblies
- Compact gearboxes
- High efficiency servo & stepper motors
- Programmable motion controllers and drives
Our team of motion design experts are located all across Canada and are available right now to help you with any electro-mechanical ventilator design. If you are working on a ventilator involving rotary, linear, or any other motion, we will provide immediate help with electro-mechanical engineering and component sourcing. Contact us today.
We are already working with ventilator and respirator companies and encourage any other businesses working on COVID-19 solutions to reach out to us.
All inquiries regarding ventilator components or any other equipment to help battle COVID-19 are given utmost priority. We can help to optimize your design quickly and provide fast turnaround proposals as requested. Additionally, we are able to meet high production demands in a very short time by utlilizing ‘Medical Fast Track Programs’ -info.us@maxongroup.com from maxon, and other vendors.
Many of the products we sell to the medical technology sector have ISO 13485 certification. This certification confirms that these products adhere to the fundamental requirements of medical technology and that all processes and procedures are documented, thereby guaranteeing traceability.
In addition to helping with the design and acquisition of critical components used in ventilators and respirators, we also want to make you aware of initiatives that you may be able to utilize. Please read below to learn more about these programs and how you can assist with the COVID-19 cause.
CODE LIFE VENTILATOR CHALLANGE
The Montreal General Hospital Foundation, in collaboration with the Research Institute of the McGill University Health Centre (RI-MUHC), is launching a global innovation challenge, backed by a prize of $200,000 CAD. They are calling for teams to design a simple, low-cost, easy-to-manufacture and easy-to-maintain ventilator which could be deployed anywhere needed to save lives.
To learn more, please visit https://www.mghfoundation.com/en/news/code-life-ventilator-challenge/
MIT EMERGENCY VENTILATOR (E-VENT) PROJECT COPY
MIT has launched an emergency research project with a team of Engineers and American clinicians to address the question:
Is it possible to safely ventilate a COVID-19 patient by automatically actuating a manual resuscitator?
Their process in approaching this question is to first identify the minimum requirements for a low-cost ventilator, based on the collective wisdom of many clinicians, design against these requirements, conduct immediate testing, report the results, iterate and facilitate discussion.
To learn more, please visit https://e-vent.mit.edu/
About Electromate:
Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.
More on Electromate can be found at
Website: http://www.electromate.com
LinkedIn: https://www.linkedin.com/company-beta/209277/
Twitter: https://twitter.com/Electromate
Facebook: https://www.facebook.com/electromateindustrial/
Blog: https://electromate.wordpress.com/
For more information on the “Best Place to Work”CLICK HERE!
To view Electromate’s new corporate video CLICK HERE
For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com
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Motion Control Application – Implantable medication delivery systems: Where every microliter counts!
Motion Control – Application
Implantable medication delivery systems can have a decisive influence on the quality of life of the patients. In many cases, such delivery systems are vital for the survival of the patients – the systems have to be absolutely reliable. maxon motor manufactures high-precision micro drives for medication delivery systems.
Fall River, MA — Motion Control Components Application – Patients that suffer from chronic pain, metabolic disorders, diseases of the central nervous system and tumor diseases require accurately dosed medication. Here implantable medication delivery systems are used. Through the localized medication delivery, the dosage can be reduced to the required minimum. These infusion systems thus improve the quality of life of the patients. For many patients, it is only the medication delivery system that allows them to have a life outside of the clinic. Repetitive invasive, painful operations can be avoided. The risk of medication dependency and undesired side effects are reduced to a minimum. All these factors can contribute to the disease no longer being the central focus of the patient’s life.
For example, an active implant is implanted in the lower abdomen directly underneath the skin, where it delivers the medication dosage, programmed by the physician, to the body at the defined times of the day. The implantable unit has a wireless data interface to a patient interface by which the dosage can be adapted at any time. At regular intervals, the internal medication reservoir can be refilled by a specialist. The life span of the active implants measures many years and is limited only by the life of the battery. The core of the active implant is a piston pump manufactured by maxon medical, which specializes in medical technology and is a division of the maxon motor Group. However, the micro drives for implantable medication delivery systems are not comparable with customary maxon motors. In a customary motor, rotary motion is generated and yields torque and speed of rotation.
The reciprocating piston pump generates a linear movement that results in liquid pumping. The individual parts of the pump have very narrow tolerances and allow the pump volume to be adjusted with a precision of less a microliter per piston stroke.
As active implants are in direct contact with human tissue, biocompatible materials are an absolute requirement. Therefore, in most cases, titanium is used for the implants. Machining of titanium, especially safe and reliable laser welding, requires a very high level of expertise. Special testing and quality methods, such as inspecting the penetration depth, microhardness and density of the weld seams, are established procedures at maxon medical. The customer requirements on the product are thus fulfilled and the reliability and constant quality of the manufacturing processes are guaranteed. The entire assembly of the implantable micro drive takes place under cleanroom conditions.
maxon medical – Specialist for medical drive solutions and active implants
maxon medical specializes in the manufacturing of medical drive solutions for active implants. The division received ISO 13485 certification in December 2008. The quality management system and the project organization ensure safe, reliable and standard-compliant products and provide the customer with a sound basis for statutory approval of the final products.
Professional project organization and a proven risk management system allow efficient implementation of customer projects. Strict maintenance of statutory requirements has top priority in the implementation of medical technology projects with risk class IIb + III. Production processes, production systems and testing systems always fall under GMP (Good Manufacturing Practice, Commission Directive 2003/94/EC), regardless of the classification of the product.
maxon medical meets highest customer requirements – from selection of suitable suppliers to multi-tier quality control, from the individual parts to the final product. Manufacturing processes in the field of medical technology have very high documentation requirements during the entire value-added chain. All the way from the project idea to series production. In the end, a comprehensive and detailed documentation of all processes is required, including verification of process capability and traceability right back to the individual parts. This process control, matured to the last detail, characterizes maxon medical. It is an important and indispensable component of the entire production process and guarantees the high quality of the micro drives used for active implants of maxon medical.
Contact maxon for more details info@maxonmotorusa.com
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
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Motion Control – Maxon’s Configurable DC Drives!
Maxon motors introduces a NEW Super-fast and sterilizable Brushless Motor!
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Fall River, MA – Motion Control Components – maxon motor launches new high-speed motors that are configurable online. The new ECX brushless motors are quiet and feature very high efficiency. These brushless drives are ideal for use in hand-held surgical tools and industrial spindles.
The ECX SPEED series of brushless motors has been optimized for high speeds (up to 120,000 rpm). Several different performance classes are available to fit your application: Standard, High Power, sterilizable (up to 2000 cycles) or with ceramic bearings for high speeds.
With a few clicks of your mouse you can configure your drive online and place your order. With maxon motor’s configurator, it is easy to put together a customized DC motor – including gearhead, encoder and controller, to your specifications. Now, in addition to the brushed motors, you can also configure these three new high speed brushless micro motors.
ECX motors are available with diameters of 8 mm, 16 mm and 19 mm achieving speeds of up to 120,000 rpm. They run very smoothly and are highly efficient. They are available with different power stages and in standard or sterilizable versions.
All three high-speed motors (8 mm, 16 mm and 19 mm) are now available in maxon’s online shop, where customizing the drives is easy. This means that customers can fit the drives with specific mechanical and electrical components specific to their application needs. For example, with the ECX 8 mm, the GPX planetary gearheads and ENX 8 encoders are available. It is also possible to customize the shaft lengths, winding types, ball bearings and much more.
Select the mechanical and electrical interface online.
Lean, automated processes ensure that all configurable drives are ready for shipment within 11 working days.
For More Information CLICK HERE
To View Video CLICK HERE
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
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Motion Control Application- A wasp shows the way!
What do wasps have to do with brain surgery? At first glance, not a whole lot. However, one species serves as the model for an innovative brain surgery needle that is being developed by a team of researchers from England.
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Fall River, MA — Motion Control Components Application – In tumor treatment, neurosurgeons today use a thin, rigid needle to inject medication into the affected brain tissue. This carries a relatively high risk of injuring healthy tissue, because a rigid needle only allows the surgeon to enter a certain region of the brain, following a straight path. The ideal solution would be a flexible operating tool.
This is where the London Imperial College comes in. In recent years, a team led by Prof. Rodriguez y Baena worked on developing a flexible robotic needle capable of reaching the deeper regions of the brain, while simultaneously avoiding especially sensitive areas. The young researchers sought to imitate the special mechanism employed by female wood wasps that use their thin but very strong drill-like stings to lay eggs inside the wood of trees.
Under the project name STING (Soft Tissue Intervention and Neurosurgical Guide), the scientists developed a prototype consisting of four segments with an overall diameter of 2.5 millimeters, held together by a puzzle-like interlocking mechanism. maxon drives provide the back-and-forth motion of the segments.
“The whole range”
Dr. Secoli is a member of the Mechatronics in Medicine Lab at the Imperial College. He selected the brushless maxon EC20 flat motor with a GP22 planetary gearhead for the application. An EPOS 24/2 positioning controller provides exact positioning. “Easy access to the API (Application Programming Interface) was the major key criterion of selection. On top of that, for fast-prototype system, maxon is the only manufacturer that offers the whole range of products: motor, gearhead, controller” says Dr. Secoli.
In early 2016, the team received a grant of 8.3 million euros from the European Union within the funding scheme Horizon2020. The new project codename EDEN2020 (Enhanced Delivery Ecosystem for Neurosurgery www.eden2020.eu), aims to set a new standard in the field of neurosurgical diagnostics and therapy by 2020.
For additional information on the components selected for this critically important project GO TO: https://www.maxonmotor.com/maxon/view/application/brain-surgery-needle-AB
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
Motion Control – Maxon Motor Introduces The First Sterilizable Drive System!
Brushless DC motor, gearhead, and encoder from one single source
With the ENX EASY, maxon motor’s NEW ENX EASY is a sterilizable encoder for use with maxon’s brushless DC motors. This opens up a range of new possibilities in medical technology.
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Fall River, MA — Motion Control Components – This is the world’s first steam sterilizable encoder ENX EASY. It is available in an incremental (1024 counts) and absolute version (4096 steps), both designed for 1,000 autoclave cycles.
As of now, the ENX EASY can be combined with matching BLDC motors and planetary gearheads. The encoder can be integrated into the brushless drives ECX 13 and ECX 16 SPEED (up to 120,000 rpm and 104 W) without any increase in length. When the gearheads GPX 13 and GPX 16 SPEED (0.2 Nm max. continuous torque) are added to the combination, customers receive a fully sterilizable positioning system. This opens up an entire new range of possibilities in medical technology. The compact and robust design is ideal especially for power tools
Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.
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