Motion Control – Precision “Zero Clearance,” Smooth Sliding Partial Extension Rails Available from LM76!

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E. Longmeadow, MA Motion — Control Components – Linear Motion – As the exclusive distributor of SAIBO Linear Motion Systems in the US, LM76 is offering the SAIBO TPE28 and TPE43 series of Partial Extension Rails. These compact, precision, smooth sliding rails are assembled with a zero clearance. The TPE28 and TPE43 Partial Extension Rail series are created using a “C” shaped external rail and an internal slider. Two rows of steel ball bearings (one on the top and bottom of the slider) travel in ball cages on hardened “V” shaped ways with four points of contact. These Partial Extension Rails are Ideally suited for applications requiring smooth motion such as: Material handling, rail systems in trains, aircraft, ships, trucks, and autonomous vehicles, wafer handling, delicate parts transfer, assembly, testing, laser machining and drilling.

The TPE28 series of Partial Extension Rails consists of 14 rails with stroke lengths from 72 mm (2.834 in) to 601 mm (23.661 in.) and supporting loads from 1224 N (275 lbs) to 15,166 N (3409 lbs) when two rails are mounted in parallel and the load is uniformly distributed between the rails. The TPE43 series of Partial Extension Rails consists of 23 rails with stroke lengths from 123 mm (4.842 in) to 1013 mm (39.881 in.) and supporting loads from 3192 N (717 lbs) to 48460 N (10,894 lbs) when two rails are mounted in parallel and the load is uniformly distributed between the rails. Stroke lengths (extension) are typically 51% of the length of the assembly.

These industry standard Partial Extension Rails are ideal for use in new and existing applications. Both the TPE28 and TPE43 Partial Extension Rails have a maximum working speed of 0.8 m/sec. (xxx in/sec )and have an operating temperature range of -20OC (-20OF) to 120OC (-20OF). For complete information on the assembly, loads, and stroke lengths for each series and additional details consult the factory.

LM76 also manufacturers a broad variety of FDA & USDA compliant bearings and shafting, in inch sizes of .25 inches to 1.5 inches, and a FDA & USDA compliant profile rail and slide system that can easily be integrated into new and existing applications. The bearing options include: Self-lubricating FDA & USDA compliant Teflon® composite bearings in a 304 stainless steel shell, and lower cost bearings with a ceramic coated shell and FDA & USDA compliant liner. Bearings are available in closed and open configurations, and are drop-in replacements for all inch sized linear ball bearings.

To follow the NEW Series from LM76, THE ENGINEERING EDGE! and learn about interesting Outside-of-the-Box solutions developed by LM76 to solve some interesting linear motion problems! CLICK HERE

About LM76

Founded in 1976, LM76 has been a leading designer/manufacturer of linear bearings, slides and linear motion systems. LM76 is renowned for its industry leading Minuteman PTFE Composite linear bearings. LM76 is a leading supplier of precision linear shafting: RC60, 300 Series Stainless Steel, and ceramic-coated aluminum shafting. LM76 also offers several FDA/USDA compliant linear bearings and slides for the food processing, pharmaceutical, medical, and packaging industries.

For additional information contact Mike Quinn at: LM76, 140 Industrial Dr., E. Longmeadow, MA 01028; Telephone: 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com or visit the website at http://www.lm76.com

And say, “I saw it on MotionShop.com, “The Motion Control Home Page.”


For other Motion Control Components, Applications, and Technology from LM76 go to: http://AllMotionBlogger.com
 

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Motion Control – Power-Off Brakes for NEMA 17 & NEMA 23 Servo and Step Motors!

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motion control servo brake

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Greenville, DE —-Motion Control Components – The MPC is a power-off brake module with an output shaft. The unit mounts directly on to a NEMA C-Face servo or stepper motor and the output can also be coupled to a NEMA C-Face gear reducer. This brake is designed to decelerate or hold an inertial load when the voltage is turned off. When voltage is applied, the friction disc is released and the brake is free of torque. This power-off brake is best suited for parking brake applications used to hold a load in position, and is ideal for creating brake motor packages for small servo & stepper frame motors. Key Features:

  • Mounts directly to any NEMA 17 or NEMA 23, frame servo or step motor
  • Includes all necessary mounting hardware
  • 12VDC, 24VDC, 90VDC or 120VAC windings available
  • 12″ lead wire termination
  • Low current consumption
  • Output shaft can be coupled to any NEMA 17 or NEMA 23, frame servo or step motor
  • Optional metric input & output diameters

More information on these New Motion Control Power-Off Brakes for NEMA 17 & NEMA 23 Servo and Step Motors available from Servo2Go.com can be viewed at: https://www.servo2go.com/product.php?ID=100229&cat= These and other Motion Control Products are available through www.Servo2Go.com For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – New POSITAL Sensors – Precision Feedback for Collaborative Robots Available from Electromate!

motion control sensors for robotics

 

 

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POSITAL Kit Encoder for Servomotors and Robots 

Vaughan, Ontario, Canada — Motion Control Components — A very exciting development in the area of robotics is the development and growing popularity of so-called collaborative robots, or “cobots”. Cobots, in contrast to traditional industrial robots, are designed to interact with human workers in a shared workspace. They are typically smaller and less powerful than traditional factory robots and are equipped with a variety of proximity sensors, load sensors and other features designed to avoid dangerous collisions between the robots and the people working around them. This focus on safety means that cobots are easier to deploy in a normal factory setting, since they don’t required special fenced off operating areas. Cobots have been used to perform repetitive tasks in light assembly, packaging, materials handling and medical laboratories. Cobots have also been used to help workers avoid direct contact with environments not conducive to direct human interaction, such as high temperature environments, chemically aggressive reagents and toxic pathogens.

Enabling Technologies for the Cobot Revolution

Motion Control robot with POSITAL Sensors

Many cobots are designed to mimic a human arm, with flexible “shoulder”, “elbow” and “wrist” joints. Accurate measurement of the rotary position of these joints is central to enabling the cobots’ control system to keep track of the spatial orientation of all of its moving parts. This is typically provided through rotary encoders mounted in each of the device’s joints.

Encoders measure rotation and return a digital signal that reports the angle of rotation (absolute encoders) or rate of motion (incremental encoders) to the control system. The ‘right’ encoders for cobots need to be accurate, reliable, and compact, with excellent dynamic response characteristics. They also need to be reasonably priced. POSITAL-FRABA has responded to this challenge by developing new sensing technologies – such as magnetic and capacitive rotary encoders – that provide cobot manufacturers vital feedback for closed-loop control systems. In order to ensure that these devices meet the needs of cobot builders, POSITAL-FRABA offers products with a wide range of performance characteristics, communications interfaces and physical configurations.

POSITAL‘s kit encoders offer a unique combination of accuracy, reliability and cost efficiency. Absolute measurement versions provide 17 bit electrical resolution and multiturn position measurements with a range of more than one million revolutions.

  • Electrical Resolution: Up to 17 Bit, Multiturn: Up to 32 Bit
  • Accuracy: 0.1°
  • Compact Size: 36 mm diameter, 24.2 mm Height
  • Operating Temperature: -40 to +105°C
  • Auto Calibration − No Complex Equipment
  • Extensive Diagnostic Coverage
  • Various Programmable Parameters
  • kit_render_001

Motion Control Sensors for Robotics

 

Advantages

POSITAL’s contact free measurement technology has no moving parts and is highly resistant to shock and vibration. POSITAL’s kit encoders are available with several non-proprietary electrical interfaces including BISS and SSI for absolute measurements. Additional protocols based on the RS485 interface can be implemented.

  • Absolute Multiturn & Incremental Interface
  • Electrical Interface: BiSS C, BiSS Line, SSI, RS485
  • No Battery – No Maintenance
  • No Ball Bearings & Compact Design
  • Insensitive to Dust and Moisture
  • High Shock and Vibration Resistance

Upgrade Your Existing Motion Control Application

Making your transition from incremental to absolute position sensing easy, POSITAL provides a full line of versions that are mechanical drop in replacement for common US Digital and Broadcom (Avago) incremental kit models.

  • Same Footprints as E5 and HEDS-5500 Models
  • Various Hub Diameters from 4 mm to 10 mm (and 1/4 to 3/8 inch)
  • Identical Assembly Procedure – No Training Required
  • Magnetic Technology Which Is Generally More Robust Than Optical
  • Improved Connectivity via M12 Connector Additional Available

CLICK HERE for additional information about POSITAL Kit Encoder for Servomotors and Robots.

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

 

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Motion Control – Gam Gear’s Washdown Servo Gearboxes Available from Servo2Go!

Motion Control – Washdown Gear Heads
motion control washdown gearboxes

 

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Greenville, DE —-Motion Control Components – Gam Gear’s new SSP Series is an innovative washdown servo gearbox solution designed for food, medical or sanitary applications. It is a precision inline planetary gearbox outwardly constructed of 300-series stainless steel. The motor adapter plate, housing and shaft are all stainless steel. Viton® seals, stainless steel hardware and sealed interfaces provide outstanding corrosion resistance in all types of wet and caustic washdown environments. Ideal for any light or demanding servo application where corrosion resistance is a requirement, the SSP Series offers economy, high precision, and long lasting performance.

 

Features of Gam Gear’s washdown Motion Control Servo Gearbox include:

  • Dual output bearings for high radial and axial loading
  • Frame sizes from 70 mm to 120 mm
  • Ratios from 3:1 to 100:1
  • Input clamping element for fast and easy mounting
  • Optional input O-ring to keep contaminants out custom designed for your motor. (Special request at time of order)
  • Optional stainless steel output coupling KG-VA for corrosion resistant
  • 10,000km (400 million inches) standard minimum life

 

Information on the Gam Washdown Servo Gearboxes available from Servo2Go.com can be viewed at:https://www.servo2go.com/pub/media/wysiwyg/pdfs/Catalog/gam-gear-ssp-series-catalog.pdf

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com


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1.50″ Diameter Linear Voice Coil Motor with a 0.75″ Stroke Is Vacuum Compatible!

motion control vacuum compatible voice coil motor

Motion Control Vacuum Compatible Voice Coil Motor

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Van Nuys, CA – Motion Control Components – Moticont has added a vacuum compatible voice coil motor to its line of linear DC motors. This vacuum compatible, clean, brushless, quiet, efficient, low inertia, high acceleration, high speed linear DC voice coil motor has zero cogging and features high accuracy, and high repeatability when operated in a closed loop as a DC servo motor. The new LVCM-038-038-01-VAC Vacuum Compatible Linear Voice Coil Motor has a stroke length of 0.75 in. (19.1 mm) with a high force-to-size ratio of 3.0 lb (13.4 N) and a peak force of 9.5 lbs. (42.5 N) at a 10% duty cycle.

The motor features two 8-32 UNC-2B threaded mounting holes in the housing and two 8-32-UNC-2B threaded mounting holes on the coil end for easy integration into new and existing applications. Also called a moving coil motor, the compact 1.50 in. (31.8 mm) diameter LVCM-038-038-01-VAC Vacuum Compatible Linear Voice Coil Motor is ideal for: Medical devices, scanners and laser beam steering and filtering, work holding and clamping, testing, wafer handling, optical focusing, in vacuum applications.

Complete plug-and-play systems including an encoder and servo controller are available. Is there a need for a smaller or larger diameter motor, one with longer travel, or more force? There are more than 12 in the expanding series of Moticont’s LVCM linear motors based on diameter of the motor, and over 50 models based on length of stroke and/or force to select from. To find the right motor for your application go to http://moticont.com/voice-coil-motor.htm

About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding Our customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Our modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement our product design strengths. This enables us to supply our clients with specialized small orders to high volume just-in-time deliveries.

We offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Sales Team at Moticont, 6901 Woodley Ave, Van Nuys, CA 91406; Toll Free: +1 (888) 785-1804, Tel: +1 (818) 785-1800, moticont@moticont.comor visit the website at http://www.moticont.com


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Quiet 3-to-1 Speed Reducers Using Traction Drive Technology Feature 98% Efficiency!

motion control speed reducer

 

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North Babylon, NY – Rolling Motion Industries (RMI) has released for production the next two in it’s series of highly efficient speed reducers. These 3-to-1 speed reducers use “game changing” traction drive technology. The MAR-17-1-3.1 and the MAR-23-1-3.1 Speed Reducers feature 98% efficiency and with only 6 moving parts they typically out last conventional gearboxes and speed reducers by a factor of 3. The MAR17-1-3.1 Speed Reducer is designed for input speeds up to 3600 rpm with 10 to 20 in/lbs of torque, and the MAR-23-1-3.1 Speed Reducer is also rated for speeds to 3600 rpm but with an input of 20 to 30 in/lbs of torque. As the output speed is reduced by a factor of 3 the output torque increases by a factor of 3.

Using an engineered traction fluid with a coefficient of friction of just 0.1 to 0.12 that cools and lubricates the traction drive these high efficiency speed reducers generate up to 72% less heat even after days of continuous operation. There is no slippage or lost motion between the input and output shafts even though there is no metal to metal contact as the traction fluid is continuously changing from liquid-to-solid-to-liquid as the driving and driven elements interface in the drive. Creating 38% lower dB at 3000 rpm than conventional gearboxes these people friendly speed reducers are ideal for use in medical equipment such as mobile hospital equipment and dialysis machines as well as pumps, blowers, fans, turbo and super chargers, conveyers, HVAC systems, and other power transmission and motion applications.

Having low vibration, and no torque losses from 10 to 3000 rpm, these speed reducers featuring traction drive technology lets a motor operate at peak efficiency while having a damping effect on a motor’s torque ripple. These revolutionary speed reducers are available with an optional overriding clutch. Incorporating standard NEMA mounting dimensions, these speed reducers can be easily integrated into new and existing applications.

About Rolling Motion Industries (RMI)-

About Rolling Motion Industries (RMI): In 1993 John Pawloski and his brother Ray took over the family business, Jewelers Machinist Co. They realized they needed to switch from outdated conventional thread grinders to CNC thread grinders. As a result, Jewelers Machinist Co is recognized as the source of some of the most complex thread grinding in the industry. The concept for the RMI traction drive came from John in 2007. Working in that high precision industry aided John in the development of the RMI Traction Drive.

In the years that followed, the design of the individual components and formula of the engineered traction fluid were finalized, testing was completed, a patent granted, and production begun. The RMI Traction Drive is one of the most efficient ways to transmit power from one point to another. Utilizing rolling motion, RMI is able to transfer power at various ratios with minimal energy loss. Tested against V-belt, direct drive, chain, and gearbox setups, RMI Traction Drives offer energy saving benefits through true efficiency rating percentages up to 98%. The high efficiency of the traction drive allows electric motors to run at their peak efficiency ranges.

There are many applications where it can be used from automotive to industrial to medical. The RMI traction drive can be used in the electric vehicle market and precision applications. Offering benefits such as low backlash and no back driving, it set a new standard for “high efficiency”.

For additional information contact our sales team at Rolling Motion Industries, 400 Columbus Ave, North Babylon, NY 11703 Tel 860-846-0530, E-Mail info@RMIDrive.com or visit the website at http://www.RMIDrive.com

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Motion Control – The Engineering Edge – Application – Trunnion Grinding Slide for Oil Field

Motion Control – Custom Linear Slides

Motion Control Engineering edgeMotion Control  Application – We are shipping another slide today for the oil patch. When Weir Oil and Gas called with a slide application that required special engineering, LM76 was all ears – as it was right up our alley.

Motion Control – New VLM Servo Motors for value conscious applications!

motion control Kollmorgen Servo Motor

 

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Greenville, DE —-Motion Control Components – Kollmorgen has launched the VLM servo motor series to fill the gap between stepper and high-performance servo motors. The new VLM series synchronous servo motors offer OEMs, machine builders and end-users, an excellent price-performance proposition in the torque range of 0.5 to 4.5 Nm continuous and 16 Nm peak, with speeds of up to 6000 rpm. They also provide highly flexible configuration, proven quality and high reliability. Hence, they are a very useful solution for many applications where stepper or asynchronous motors are pushed to their limits but the expense and unused dynamics of high performance servo motors is not desirable.

The many standard design and configuration options built into the range allow engineers an optimal solution from the outset, to tailor their applications and machine requirements. Thus, installation time and cost is minimized and the price-performance ratio is further improved. The VLM series motors are available with standard frame sizes of 60 mm and 90-mm or NEMA 23 and 34 in each of the six most popular motor sizes and with a choice of twelve standard windings. The extensive possibilities for shaft and mounting facilitate seamless integration into virtually any system.

Feedback options include Digital Resolver (SFD), resolver, encoder and Hall sensors. VLM motors achieve continuous torque up to 4.5 Nm and peak torque to 16 Nm and can be used in power systems with 230 VAC. And of course, the new motors meet the ROHS Directives for CE and UL certification.

Information on the Kollmorgen VLM Brushless Servo Motors available from Servo2Go.com can be viewed at: https://www.servo2go.com/products/servo-motors-drives/servo-motors/ http://www.servo2go.com/product.php?ID=101027&cat=

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – Linear Servo Controller Amplifier to Control Voice Coil Motors

Forestville, CA,   —  The SCA814 Linear Servo Controller was specifically designed to control single phase, non-commutated devices like voice coil motors.  like it’s field proven predecessor the SCA754 is a high performance single axis DC motor controller and amplifier system.  It is comprised of a highly integrated single PC board level product with a cohesive interface.  This card provides current amplification and analog servo control interfaces.  The single-phase characteristic of the current amplifier makes it particularly well suited for DC motors such as galvanometers and voice coils.  It was specifically developed for control of motor applications requiring both high temporal and spatial servo precision, such as machine vision, inspection, scientific imaging, medical imaging and other business applications.  This amplifier interfaces directly to many of the Equipment Solution motor/stage solutions.
Besides galvanometers the SCA814 is directly compatible with all the ESI linear voice coil stages and the optical scanners.  A bipolar linear or switching regulated power supply is required by the SCA814 amplifier.  Typically better performance can be achieved when using a linear power supply.  Equipment Solutions has several high-current supplies for this purpose including the SPS15 ±15V DC Switching Power Supply .

Click Here for

  • Specifications
  • Servo Diagram
  • Interface Drawings
  • Downloads

Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com


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Motion Control – Integrated Motors Feature Fast and Easy Setup for Rockwell Automation/Allen-Bradley PLC’s!

 

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Vaughan, Ontario, Canada — Motion Control Components — After the successful introduction of the complete range of ServoStep integrated motors JVL is now releasing Add-On-Instructions for fast and easy setup and programming in Rockwell Automation’s Studio 5000 software.

All-in-one unit: Motor, Absolute multiturn encoder, Drive, Controller, PLC and Ethernet Switch as well as TÜV-approved STO option. The integrated design with the controller in the motor minimizes the size of the control cabinet. With less components in the cabinet, the cooling requirements will be lower, reducing both system cost and running costs.

JVL´s ServoStep motors offer state-of-the-art performance that in some applications can rival servo motors at a lower cost. The high torque at low speeds make compact solutions without gear possible. The ServoStep family offers up to double power in same size compared to similar motors, due to higher current/voltage and advanced regulation.

JVL’s closed-loop ServoStep technology eliminates loss of steps and never stalls. The technology causes a paradigm shift that changes your perception of what you can do with a stepper motor. Ultra-high torque enables direct drive without gearing. The motor series also has current control, which lowers power consumption and allows 100% duty cycle without overheating. The ultra-high step resolution of 409,600 step/rev decreases acoustic noise and results in a smooth-running motor.

The wide speed range from 0 to 3000 rpm can be adjusted in increments of 0.01 rpm. Due to automatic tuning, programming is fast and easy.

The motors have 8 programmable inputs/outputs: each can be set up as digital input, digital output or analog input. Motors are equipped with EtherNet/IP interface and as option you can choose STO (Safe Torque Off) versions.

The motors are perfect for multi-axis applications and format adjustments where high positioning speed is required. Due to ultra-high torque, no gear is needed.

For end-of-line packaging and food and beverage applications enclosure class IP65 can be delivered.

To fulfil the demands for diagnostics and easy maintenance in factories of the future the motors are designed for IIoT and are Industry 4.0 ready.

The motors include a 2-port Ethernet switch to reduce wiring in daisy-chain configuration (DLR). Several LEDs enable technicians and operators to get a quick status overview.

To save time, Add-On-Instructions are available for Studio 5000. It makes commissioning fast and easy and the motors can be set up in 5 minutes or less.

Industrial Ethernet:

The motors have the ability to be upgraded with other protocols or newer versions of the same protocol at any time. Because of the upgradeability, the JVL industrial Ethernet interface is also ‘future proof’ as newer versions of the protocols will always fit into the design. The user can switch between Profinet, EtherCAT, Powerlink, EtherNet/IP, Modbus TCP and SERCOS.

Information on the Integrated Servo & Stepper Motors from JVL can be found at – https://www.electromate.com/jvl-industri-elektronik.html

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-time delivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

Google+: https://plus.google.com/104057418684128701566

Blog: https://electromate.wordpress.com/

Electromate Best Blace to Work

For more information on the “Best Place to Work”CLICK HERE!

To view Electromate’s new corporate video CLICK HERE

To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

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Winner announced for LEAP Awards in Mechanical category …

Winner announced for LEAP Awards in Mechanical category …

…and the winner is:

Rolling Motion Industries Traction Drive Technology

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From the judges:  This is a game-changing technology that competitors will be chasing for years to come. Truly impressive performance.”

Last night, at the inaugural LEAP Awards dinner gala in Costa Mesa, Calif., the winning company was announced in the Mechanical Category. The finalists created and incredible mix of mechanical component technology advances.

In the category of Mechanical, the finalists were:

CPC – Colder Products Company
Ultra-Compact LQ2 Quick Disconnects

R+W Coupling Technology
World’s Largest Ball-Detent Safety Coupling

Rolling Motion Industries
Traction Drive Technology

Twin Spring Coupling
TSC500 flexible coupling unit

WITTENSTEIN
Rack Assembly in Minutes, Chipless Pinning with INIRA

…and the winner is:

Rolling Motion Industries
Traction Drive Technology

From RMI (Rolling Motion Industries ):

We offer a new patented technology that is going to be a game changer in many industries. Traction drives have been around for over 100 years, but they were complex and expensive. What we offer is simple and cost-effective. Our technology gives smooth, quiet, efficient and accurate rotation. These offerings solve current problems in the industry, and RMI is the solution. With the use of the most modern CNC equipment and precise tooling at our partner/manufacturer FCS, we can handle any quantity, any size drive, and any application.

Due to the simplistic design of our patented product we are able to penetrate many markets. In most circumstances, a superior product means a much more expensive product, but this is not the case with RMI. Simplicity is the essence of brilliance is a saying and our patented technology sure fits that category. RMI started as a visualization of a new way to get to point B.

This new traction drive from Rolling Motion Industries called the RMI Marmalade includes six moving parts — a cup shaft component, a toroidal shaft component, twin precision-matched bearings for shaft support, one pair of rolling elements between the shaft elements, and engineered traction fluid to help the balls transmit torque. The engineered traction fluid inside the sealed housing works for power transmission and cools and lubricates the drive. A microscopic gap between the rolling elements lets the fluid slip through — but as the fluid squeezes through this microscopic gap, high pressure causes the fluid to temporarily solidify. Then the solid structure of the fluid transmits torque from input to output shaft. Material science has enabled this new traction drive mode of operation. Traditional traction-drive fluids have friction coefficients of 0.05 to 0.06. The new drive employs fluid with coefficients of friction of 0.1 to 0.12 — particularly useful for the transfer of torque through smaller normal forces … even with operation that makes slippage between input and output shafts impossible.

 

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Smaller in Diameter than a US Quarter, This Miniature Voice Coil Motor Has a High Force-to-Size Ratio!

Motion Control – Miniature Voice Coil Motor

 

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Van Nuys, CA – Motion Control Components – Smaller in diameter than a United States quarter, the miniature Linear Voice Coil Motor, LVCM-019-016-02, from Moticont has a high force-to-size ratio! It produces 8.9 oz. (2.5 N) of continuous force and 28.0 oz. (7.8 N) of peak force in a compact 0.750 in. (19.1 mm) diameter x 0.94 in. (23.8 mm) long envelope (at mid stroke). This high speed motor has zero cogging and features high accuracy, and high repeatability to less than1 μm (0.00004 in.) when operated in a closed loop as a DC servo motor. This clean, quiet, efficient, low inertia, high acceleration, miniature voice coil motor is ideal for applications such as: Pick-and-place, testing, laser steering, laser speckle reduction, mirror positioning, scanning, oscillation, switching, and hand held medical, dental, or industrial applications.

The miniature LVCM-019-016-02 linear voice coil motor has a stroke length of 0.25 in (6.4 mm). and is easily added to new or existing applications using the precision drilled and tapped 8-32 UNC-2B mounting holes. Other smaller and larger models as well as custom designs are available. The LVCM-019-016-02 linear voice coil motor can be order as a complete plug-and-play system including an encoder and controller.

About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding Our customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Our modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement our product design strengths. This enables us to supply our clients with specialized small orders to high volume just-in-time deliveries.

We offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Sales Team at Moticont, 6901 Woodley Ave, Van Nuys, CA 91406; Toll Free: +1 (888) 785-1804, Tel: +1 (818) 785-1800, moticont@moticont.com or visit the website at http://www.moticont.com

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Motion Control – High Precision, Low Profile, Compact 100 mm Motorized Rotary Stage Available from OES!

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Van Nuys, CA – — Motion Control – Optimal Engineering Systems, Inc. (OES) now offers a high precision, low profile, compact motorized rotary stage, the AY110-100-SC. This precision stage is just 1.772 in. (45 mm) high and the foot print is only 4.764 in. by 6.693 in. (121 mm by 170 mm). The stage has a pattern of threaded mounting holes in the rotary table and holes in the base for easy integration into new and existing applications. The diameter of the table is 3.937 in. (100 mm) and the range of travel of the AY110-100-SC Rotary Stage is a full 360o and it is capable of continuous rotation. The table is driven by a 180:1 worm gear at up to 14o per second and has a resolution of 0.0001o with a 10 micro-step per step stepper motor driver. The stage is also available with a servo motor and optical encoder. When configured with the standard stepper motor there is a knob for manual adjustment which can be replaced with an optical encoder for precision position verification

The low cost, low profile AY110-100-SC rotary stage features a parallelism of 80 microns, a backlash of 0.0005o, surface roundness of 15 microns, positional accuracy of 0.001o, and a transmission deviation of 5 microns making it ideal for: Microscopy, laser positioning and machining, inspection, assembly, testing, and other critical applications. This black anodized stage has a load capacity of 99 lbs (45Kg) and there is an indicator scale for visual sighting of the angle of rotation. The stage can be ordered plug-and-play with a fully compatible controller from OES.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Motion Control – Panel Mount Servo Drive Offers Centralized Control & High Bandwidth & Quick Response Times!

Motion Control – Servo Drive
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The AB25A100 PWM servo drive from Advanced Motion Controls is designed to drive brushless and brushed DC motors at a high switching frequency.

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Greenville, DE —-Motion Control Components – The drive is fully protected against overvoltage, under-voltage, over-current, over-heating and short-circuits across motor, ground and power leads. Furthermore, the drive can interface with digital controllers or be used stand-alone, and requires only a single unregulated DC power supply. Loop gain, current limit, input gain and offset can be adjusted using 14-turn potentiometers. The offset adjusting potentiometer can also be used as an on-board input signal for testing purposes. This drive can use quadrature encoder inputs for velocity control.

Features include:

  • 20-80 VDC Input, 15 A Cont. (25 Peak) Output
  • Built-in hardware protection – Over Current, Over Voltage, Under Voltage, Over Temperature, Short Circuit
  • DIP Switches and Potentiometers for loop tuning, current limit adjustments and drive configuration
  • Standard models support both brushless and brushed motor types
  • Velocity feedback via incremental encoder, Hall Sensors, or tachometer
  • Optical isolation between high and low power signals standard on certain models
  • Current, Velocity, and Fault Monitor analog output signals
  • Status LEDs for power and drive status
  • Four quadrant regenerative operation

CLICK HERE for more information on the AB25A100 Servo Drive from Advanced Motion Controls.

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

For other Motion Control Components, Applications, and Technology from Servo2Go go to: http://MotionControlBuyersGuide.com

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Motion Control – Highly Efficient 2 Way Traction Drives Reduce Motor Torque Ripple up to 84%!

North Babylon, NY – Motion Control Components – Rolling Motion Industries (RMI) has released two new traction drives. The MAR-17-2-2.1 Traction Drive and the MAR-23-2-2.1 Traction Drive. These highly efficient 2-Way gearless traction drives with only six moving parts use an engineered traction fluid with a coefficient of friction of just 0.1 to 0.12. The MAR-17-2-2.1 and MAR-23-2-2.1 Traction Drives have demonstrated an up to 84% reduction in motor torque ripple when measured at the output shaft of the motor and then measures at the output shaft of the traction drive. The MAR17-2-2.1 Traction Drive is designed for speeds to 3600 rpm with 10 to 20 in/lbs of torque, and the MAR-23-2-2.1 Traction Drive is rated for 3600 rpm with 20 to 30 in/lbs of torque.

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Having no metal to metal contact these compact, high efficiency drives generate up to 72% less heat after 24 hours of continuous operation, and these permanently lubricated traction drives typically last three times longer than conventional gearboxes, They also create up to 38% lower dB at 3000 rpm than conventional gearboxes which is less than a typical home appliance. Even though there is no metal to metal contact there is no slippage or lost motion between the input and output shafts.

Operating at temperatures that are lower than a motor’s, with low vibration, and no torque losses from 10 to 3000 rpm, these traction drives permit a motor to operate at peak efficiency. Applications for these 2-Way traction drives which can operate in explosive environments (ie. zone 1 and 21) include: Medical (including patient handling), pharmaceuticals, wafer handling, robotics, conveyers, sorting, pumps, assembly, battery operated vehicles, and other power transmission and motion applications.

These revolutionary drives are available with an optional overriding clutch. Incorporating standard NEMA mounting dimensions, these drives can be easily integrated into new and existing applications.

About Rolling Motion Industries (RMI)-

About Rolling Motion Industries (RMI): In 1993 John Pawloski and his brother Ray took over the family business, Jewelers Machinist Co. They realized they needed to switch from outdated conventional thread grinders to CNC thread grinders. As a result, Jewelers Machinist Co is recognized as the source of some of the most complex thread grinding in the industry. The concept for the RMI traction drive came from John in 2007. Working in that high precision industry aided John in the development of the RMI Traction Drive.

In the years that followed, the design of the individual components and formula of the engineered traction fluid were finalized, testing was completed, a patent granted, and production begun. The RMI Traction Drive is one of the most efficient ways to transmit power from one point to another. Utilizing rolling motion, RMI is able to transfer power at various ratios with minimal energy loss. Tested against V-belt, direct drive, chain, and gearbox setups, RMI Traction Drives offer energy saving benefits through true efficiency rating percentages up to 98%. The high efficiency of the traction drive allows electric motors to run at their peak efficiency ranges.

There are many applications where it can be used from automotive to industrial to medical. The RMI traction drive can be used in the electric vehicle market and precision applications. Offering benefits such as low backlash and no back driving, it set a new standard for “high efficiency”.

For additional information contact our sales team at Rolling Motion Industries, 400 Columbus Ave, North Babylon, NY 11703 Tel 860-846-0530, E-Mail info@RMIDrive.com or visit the website at http://www.RMIDrive.com

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The New Sales Funnel – Adapting to Change

Motion Control Marketing – Adapting to the New Marketing Paradigm

A message for Motion Control Marketers

The role marketing is expanding!

As a marketer of technical products I make an effort to view the sales process as a consumer.  Fact – All consumers are not alike.  Speaking only for myself, although, I believe there are many like me, that want to do their own research, and ONLY talk to sales when they are ready to.

Depending on the consumer it may be early or late in the sales process.  Perhaps the sales funnel should reflect an overlap rather than have a line at which the process switches from marketing to sales.  That said, consumers need to be aware of a product, have their interest aroused, have cause to consider the product, and have an interest in purchasing the product.  Marketing today necessarily has a bigger role in the sales process than in years past.

Years ago (pre-internet) a potential customer saw a product release or an ad in a magazine, circled a number on a “Bingo Card” and got a sales call made on him.  Today the potential customer sees a product release or ad and starts to do his own research.  In addition to some reviews, he will find data sheets, application notes, videos, dedicated web pages, and blogs online (products of the marketing department) all of which will be carefully reviewed before a sales person is ever called.

Developing and implementing an effective Business-to-Business marketing program for technical products that:

Creates Awareness of …

Generates Interest in …

Causes Consideration of …

Raises the level of Intent to …

and

Aids in the Evaluation of …

Does not have to be expensive! 

However, It does have to be well planned …       … and that plan has to be carried out.

For large companies the marketing program can include: Paid Advertising, Product Releases, an expensive interactive Website, a Blog, Data Sheets and Brochures.  All effective tools to create Awareness, Interest, Consideration, etc.

For smaller companies an effective reasonably priced, affordable marketing program can include: Product Releases, a Website, perhaps a Blog, and Data Sheets.

Product Releases are great for creating Awareness of, they also generate Interest in, and cause further Consideration of your products, each time the release is seen in a different print or online publication.

The Website does not have to have an expensively developed “WOW” factor as much as it has to have the information needed to determine if your product is right for the prospects application, or if you have the capability of supplying a custom product to meet or perhaps even exceed his or her needs.

A simple inexpensive blog, can also be an effective marketing tool.

Data Sheets …   … Create a straight forward format for an online data sheet that provides the technical data needed helps in the Evaluation that then can lead to the Sale!

 For over 30 years I have been marketing exclusively Motion Control products. First as a Marketing Manager and then as Marketing Consultant.  I have enjoyed working with several companies for over 20 years.  Email me at dwtechcom@gmail.com and see how inexpensive an effective marketing program can be.

Motion Control – IP65 Integrated Stepper Motors Available from Servo2Go!

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Greenville, DE —-Motion Control – Applied Motion’s SWM integrated steppers are IP65 rated drive+motor units, fusing step motor and drive components into a single splashproof and dustproof device. This space-saving design eliminates wiring and saves on cost over conventional motor and drive solutions.

The motion control SWM24 integrated steppers combine high torque NEMA 24 step motors with a sophisticated, 6.0 A/phase (peak-of-sine) step motor drive. Power to the drive, located at the rear of the motor, must be supplied by an external DC supply. Applied Motion offers compatible 24 and 48 volt DC power supplies for exactly this purpose.

All SWM24 integrated steppers are RoHS and CE compliant.

Features include:

  • Torque to 340 oz-in
  • Rated IP65 for wet and dusty environments
  • M12 connectors
  • Anti-resonance
  • Torque ripple smoothing
  • Microstep emulation
  • NEMA 24 frame size
  • Stored programming option for stand-alone operation
  • Step direction, velocity and streaming command control modes
  • RS-232, Ethernet and EtherNet/IP Communication options
  • Modbus/RTU for easy communication with PLC or HMI
  • Built-in incremental encoder

CLICK HERE Here for information on these IP65 Integrated Steppers

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.comor visit Servo2Go.com at: www.Servo2Go.com

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Motion Control – High Precision, Low Profile, Motorized, Ball Bearing Linear Guide Stages!

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Van Nuys, CA – — Motion Control – Optimal Engineering Systems, Inc. (OES) offers two series of low cost, low profile, motorized ball bearing linear guide (profile rail) positioning stages. The AQ140 Series and the AQ150 Series of linear stages are available off-the-shelf in travel lengths of: 50 mm (1.969 in), 100 mm (3.937 in), 150 mm (5.905 in), 200 mm (7.874 in), 300 mm (11.811 in), 400 mm (15.748 in), 500 mm (19.685 in). These 2 µ resolution stages (achieved with a 10 micro-steps per step stepper motor driver) are ideal for: Laser machining, testing, pick-and-place, inspection, sorting, wafer handling, semiconductor, assembly, metrology, and photonics in industrial, laboratory, and medical applications.

The tables, depending on length of travel, measure 120 x 120 mm (4.73 in x 4.73 in.), 150 x 150 mm (5.90 in x 5.90 in.) and 160 x160 mm (6.30 in x 6.30 in.) The AQ150 Series has top and side rail covers. Featuring a 4 mm per turn, precision 2 µ backlash lead screw, typical performance specifications of the AQ140 and AQ150 linear stages include: repeatability of 5 µ, positional accuracy 8 µ, straightness 6 µ, driving parallelism 15 µ, pitching 25 arc seconds, and deflection 25 arc seconds.

Constructed of aluminum and black anodized, these stages can handle loads to 30 kg (66 lbs.) and 50 kg (110 lbs.). These low profile stages can easily be ordered in an XY or XYZ configuration. There is a knob on the back of the motor for manual adjustments or it can be replaced with an encoder. An optional servo motor, encoder, and brake are also available. These compact linear stages are easily integrated into new and existing systems and are available as with complete plug-and-play systems or with a plug-in motor driver. For details concerning each stage in the series please go to http://oesincorp.com/motorized-linear-stages/low-cost-series/index.htm

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Motion Control Components – New EtherCAT Drive from Galil Motion Control!

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Vaughan, Ontario, Canada — Motion Control Components — The EDD-3701x EtherCAT slave drive joins Galil’s EtherCAT Family. This family has grown to include two EtherCAT masters and an I/O slave with both digital and analog I/O points. The EDD-3701x is a motor amplifier that operates in an EtherCAT distributed system where there are up to 32 slave drives and one master. It has a daisy chain topology using standard CAT5 Ethernet cables. The EDD-3701x can interface with Galil masters (DMC-500×0 and DMC-52xx0) for sophisticated applications or with TwinCAT® for very simple applications.

The EDD-3701x series has the ability to control brushed, brushless, steppers, and microstepping motors (See Table 1 for more details). Unlike the competition, the EDD-3701x can both control a motor and also has 8 digital inputs, 4 digital outputs, 2 analog inputs, and 2 analog outputs. All I/O information from these drives are accessible by the EtherCAT master. This capability can eliminate the need for separate EtherCAT I/O devices. The configuration of the EDD-3701x is done using the Galil’s GDK software. Simply connect to a PC via EDD-3701x’s USB port, follow the GDK configuration tool process, and start moving motors. The EDD-3701x also comes with a setup guide to get the user from taking the EDD out of the box to moving motors in a manner of minutes

The EDD-3701x has a small form factor with just 3.9”x5.0”x1.5”. It can operate in either Cyclic Synchronous Position mode (CSP) or Cyclic Synchronous Torque mode (CST). It also accepts quadrature encoder feedback up to 15 MHz.

 

CLICK HERE For additional information on the EDD-3701x EtherCAT Slave Drive

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

More on Electromate can be found at

Website: http://www.electromate.com

LinkedIn: https://www.linkedin.com/company-beta/209277/

Twitter: https://twitter.com/Electromate

Facebook: https://www.facebook.com/electromateindustrial/

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Blog: https://electromate.wordpress.com/

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For more information on the “Best Place to Work”CLICK HERE!

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To see all of Electromate’s Products and Application Stories featured on MotionShop.com, enter electromate in the Google custom search box (upper left, above)

For further information on this new product or others in our extensive product portfolio, call 1-877-SERVO99 (737-8699) or e-mail Warren Osak at sales@electromate.com or visit Electromate at: www.electromate.com

Motion Control – Power-Off Brakes for NEMA 17 & NEMA 23 Servo and Step Motors!

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Greenville, DE —-Motion Control Components – The MPC is a power-off brake module with an output shaft. The unit mounts directly on to a NEMA C-Face servo or stepper motor and the output can also be coupled to a NEMA C-Face gear reducer.

This brake is designed to decelerate or hold an inertial load when the voltage is turned off. When voltage is applied, the friction disc is released and the brake is free of torque. This power-off brake is best suited for parking brake applications used to hold a load in position, and is ideal for creating brake motor packages for small servo & stepper frame motors.

Key Features:

  • Mounts directly to any NEMA 17 or NEMA 23, frame servo or step motor
  • Includes all necessary mounting hardware
  • 12VDC, 24VDC, 90VDC or 120VAC windings available
  • 12″ lead wire termination
  • Low current consumption
  • Output shaft can be coupled to any NEMA 17 or NEMA 23, frame servo or step motor
  • Optional metric input & output diameters

More information on these New Power-Off Brakes for NEMA 17 & NEMA 23 Servo and Step Motors available from Servo2Go.com can be viewed at: https://www.servo2go.com/product.php?ID=100229&cat=

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak atwarren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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