Motion Control – Custom FDA/USDA Compliant Linear Bearings

“If we don’t have the FDA Compliant linear bearing for your application, we’ll design and make one.”  Call me at 413-525-4166, Fax: 413-525-3735 or E-Mail: mquinn@lm76.com!

Motion Control – Elevator Stages

Van Nuys, CA – — Motion Control- Optimal Engineering Systems, Inc. (OES) has released two new high precision Z-Axis Elevator Stages. The AZV9010 and the AZV9020 Motorized Z-Axis Linear Positioning Stages have vertical travels of 10 mm and 20 mm respectively.

The vertical motion of each Z-Axis Stage is driven by an 8 mm diameter ball screw with a 1 mm lead, and guided by cross roller bearings. Very high resolutions of 0.1 micron or 0.05 microns with 10/20 micro-steps per step motor drive, and repeatability of +/- 0.5 microns makes these two Z-Axis Stages ideal for: Microscopy, inspection, metrology, positioning, photonics, sampling, and laser drilling and machining.

Motion Control – Open Aperture Voice Coil Motor!

Van Nuys, CA — The 1.00 inch body diameter open aperture voice coil linear motor, the HVCM-025-038-003-02, featuring an open aperture and high force-to-size ratio is introduced by Moticont. This small brushless servo motor is capable of high acceleration, deceleration, high speed, zero cogging, and zero backlash when connected directly to a load. All HVCM open aperture brushless servo motors are extremely quiet, clean room compliant, and capable of high precision when used in closed loop applications. This DC voice coil servo motor has a continuous force rating of 1.0 lbs (4.6 N) and a peak force of 3.2 lbs (14.4 N) at a 10% duty cycle.

Motion Control – Electromate adds Robots from Mecademic!

Electromate’s new partnership with Mecademic will expand its reach to end users and manufacturers needing ultra compact and precise industrial robots across Canada.

TORONTO, Ontario — Electromate Inc., a leading Canadian Distributor of Precision Robotic & Mechatronic Solutions, today announced a partnership with Mecademic, a Montreal based premier manufacturer of the world’s smallest, most compact, and precise industrial robots.

Motion Control – FDA/USDA and 3A-Dairy Compliant Bearings!

E. Longmeadow, MA – Motion Control Components – Linear Motion – Linear Motion – LM76 FluidLine Linear/Rotary bearings are FDA/USDA & 3A Dairy Complaint. They are also caustic wash down inert. FluidLine bearings one piece construction has benefits over traditional Teflon Composite lined aluminum bearings: if you have a wear situation, Teflon Composite Bearings have a .035″ Teflon Composite Liner. Once you wear through the liner, you are into the aluminum shell.

Motion Control – Miniature Hollow Core Rotary Stage

Van Nuys, CA – Motion Control – Optimal Engineering Systems, Inc. (OES) has introduced a high precision, low profile, miniature size rotary table, the AR39-AH. This high precision miniature size rotary stage is just 35 mm (1.378 in.) high and the footprint including the standard 2-phase 1.8 degree stepper motor is only 58 mm (2.283 in) by 100.5 mm (3.957 in ).

Motion Control – Linear Rotary Actuator

Vaughan, Ontario, Canada –The LCR16 from SMAC Moving Coil Actuators provides precision Z-theta motion within one small actuator, which is ideal for a pick, orient and place applications.  A wide variety of LCR16 linear rotary actuators are available with either direct drive or gearbox equipped rotary units.

The vacuum-built-in shaft through the rotary motor is available for some models to prevent dust build-up in the unit.  These z-theta actuators can easily be programmed to control force/torque, position and velocity in all axes at the same time with feedback capability. 

Motion Control Application – High Speed Drive System

E. Longmeadow, MA –Motion Control Application-

Problem: Move heavy sets on a sound stage smoothly, quickly, and most importantly quietly! Ball screws specified in the original design proved unacceptable due to the limited length of travel, screw deflection which resulted in a lack of smoothness, and high noise levels. A rack and pinion was also considered but the noise level was also too high and there was no room for a gearbox. Linear motors are quiet however the cost was prohibitive, and a belt system could not handle the heavy loads.

Solution: The new Streamliner Open Screw Drive System from Winner was selected by the production company to move the heavy sets on the sound stage.

Motion Control – Stepper Motor Motion Control Systems

Van Nuys, CA – — Motion Control – To complement the Optimal Engineering Systems’ (OES) expanding line of single and multi-axis motion control stages, OES has added the ADAGIO-X-STPR Series of Motion Control Systems.

Motion Control – Power-On Clutches!

Vaughan, Ontario, Canada — Motion Control Components — Power-on Clutches are used to couple two parallel shafts. The armature hub assembly is mounted to the same shaft as the rotor assembly. The armature hub accommodates a pulley, gear, sprocket, etc., to transmit torque to the second shaft. The field assembly is mounted on the shaft and retained by a loose-fitting pin or bracket through the anti-rotation tab.

Motion Control – Linear Motion Application

Easily …   … Using Custom made LM76 Jet Rail Bearings and Shafting!

When a privately funded research company was ready to move from their original Proof of Concept to a sustainable fusion reactor to produce clean sustainable energy, they realized that extremely heavy components would need to be assembled and disassembled and reassembled again for design modifications and maintenance. The completed assembly would be the length of two buses and easy alignment of the individual components would be critical.

The main reactor, the fusion containment chamber that is capable of containing a plasma medium of 10 to 15 million degrees is made of non-magnetic stainless steel as are many of the components. The Plasma Medium could be described as a football shaped blob about 1 meter in diameter by 2 meters long. The plasma medium is injected from each end of the reactor assembly by Plasma Guns.

Motion Control –  Kit Encoders!

Hamilton, New Jersey, August 2021 – POSITAL has received certificates of compliance for its family of kit encoders that feature BiSS C interfaces. These encoders are designed to be installed in motors or drives, providing the control system with position feedback to over single- or multi-turn operating ranges. “We have been enthusiastic supporters of open source, non-proprietary communications standards like BiSS,” comments Jörg Paulus, head of POSITAL’s European operations and a board member of the BiSS Association. “We are confident that by supporting the BiSS initiative and offering customers products that have been certified to comply with BiSS protocol standards, we will encourage further use of this versatile and cost-effective interface technology.”

Motion Control –  Electric Cylinders!

Van Nuys, CA — Motion Control – The SDLM Series of Electric Cylinders from Moticont now includes a 1.0 inch (25.4 mm) stroke actuator in their compact 0.750 in. (19.1 mm) diameter series of linear actuators. The new SDLM-019-095-01-01 actuator features a continuous force of 6.8 oz (1.9 N) and a peak force of 21.6 oz (6.0 N). A precision linear optical quadrature encoder is integrated and protected inside the actuator housing.

Motion Control – Servo Motor Three-axis Gimbal Mount!

Van Nuys, CA – The New AU300-AER-02 Three-axis Gimbal Mount from OES (Optimal Engineering Systems, Inc.) with Three-Phase Brushless Servo Motors and Quadrature Incremental Encoders features very high resolution and high speed. Each axis features: Low backlash worm gear drives and precision “V” groove and cross roller bearings for high accuracy and repeatability. The typical accuracy is 0.05° equal to 180 arcsec and typical repeatability is +/- 0.01° equal to +/- 36 arcsec. The maximum travel speed of each axis is 45° per second.

This new three-axis gimbal mount handles loads up to 10 kg (22 lbs) and has a clearance of 300 mm x 300 mm (11.8 in. x 11.8 in.) around the roll axis stage and each stage is capable of the full 360° rotation of its axis. The azimuth axis rotary table is mounted on a large 360 mm (14.173 in.) x 360 mm (14.173 in.) x 13 mm (0.512 in.) plate with handles and has predrilled accessible mounting holes for easy integration into new or existing applications and for increased stability.

Motion Control Integrated Step Motors

Vaughan, Ontario, Canada — Motion Control Components — JVL Industri Elektronik A/S, one of the world leaders in the field of integrated servo – and stepper motors introduces a new compact and slim stepper motor. The new ServoStep integrated stepper motor series MIS171 to MIS176 have a NEMA 17 42×42 mm flange and include controller with 6 different industrial Ethernet protocols, absolute multiturn encoder, closed loop and M12 connectors. This new motor family is based on the latest microprocessor and cooling technology and an advancement compared to previous designs.

All the necessary electronics in a stepper system are integrated in the motor itself and are similar to the concept used by other JVL motors, making it very easy to use in all kind of motion control stepper or servomotor applications.

Motion Control – Tutorial

Considerations when specifying a linear slide for a new or existing application.

By Mike Quinn • LM76

When a design engineer has fully defined a linear-motion application’s requirements regarding travel length, speed, force, and accuracy as well as repeatability, the next question to answer is this:

Does an off-the-shelf linear slide (or a stock linear slide from a catalog) fully satisfy the application?

Off-the-shelf linear slides are advantageous for their quick delivery and lower cost than that of custom components. No wonder most linear-motion designs do in fact employ off-the-shelf linear slides from various component and system suppliers.

Motion Control – Inductive Angle Encoder

Vaughan, Ontario, Canada — Motion Control – Zettlex position sensors (IncOders) use non-contact, inductive technology for precision angle measurement. Rather than the bulky transformers of traditional inductive sensors, Zettlex sensors use printed circuits. This enables compact, accurate, lightweight and robust position sensors with no contacts, no delicate parts, no maintenance, no hassle – just accurate measurements – all day, every day. IncOders are ideally suited to harsh environments – where potentiometers, optical or capacitive devices may prove unreliable.

IncOders have 2 main parts – a Stator and a Rotor – each shaped like a flat ring. The large bore makes it easy to accommodate through-shafts, slip-rings, optical-fibres, pipes or cables. The Stator is powered and the Rotor is passive. The Stator contains the electronics to receive power and generate an output signal. The output signal from the Stator shows the true absolute angular position of the Rotor relative to the Stator without the need of any motion.

Motion Control – Linear Bearings Compared

E. Longmeadow, MA – LM76’s high speed, “Black Racer,” ceramic coated linear bearings out perform linear ball bushing and linear polymer bearings in high speed and high acceleration/deceleration applications. These drop in replacement linear bearings are designed to be used in standard open and closed pillow blocks. “Black Racer” linear bearings are ideal for: Rocket sleds, crash test systems, and other high speed, high acceleration application.

Motion Control – Profile Rail Stages

Van Nuys, CA – — Motion Control – Optimal Engineering Systems, Inc. (OES) has added five new profile single axis positioning stages to their AQ150 Series of linear stages. Available off-the-shelf in travel lengths of: 600 mm (23.622 in.), 700 mm (27.559 in.), 800 mm (31.496 in.), 900 mm (35.433 in.), and 1000 mm ( 39.370 in.), these stages are available with either a Two-Phase Stepper Motor or with a Three-Phase Brushless Motor with a Quadrature Incremental Optical Encoder.

Motion Control – Electromate 2021 AHTD Foundation Award!

Toronto, Ontario – June 18, 2021 – Electromate received a Foundation Award from the Association for High Technology Distribution (AHTD), recognizing the company’s 25 years of membership and support. This is the first year the Award has been given, honoring a small group of members out of approximately 300 automation solution providers and manufacturers.

The AHTD is dedicated to maximizing the productivity, growth, and enterprise opportunities of its high-tech automation solution provider and manufacturer members. These goals align with Electromate’s commitment to driving innovation, identifying emerging technologies and products, promoting the education of automation and motion control, and fostering its relationships with industry peers.